Partnership is perfect medicine for Permedica

Business has been growing so quickly for Italian medical implant manufacturer Permedica that it can barely keep up with demand. However, a new strategy for its CNC department, in partnership with Seco Tools, has started to make a notable increase to its productivity.

“One of our machines could not operate at night due to the programming and the kinds of tools we were using,” explains Permedica sales manager Federico Perego. “The material was overheating, which was stopping the machine and meant that it couldn’t be programmed to operate automatically during the night.”

He continues: “Seco were always very direct in relation to the issue and in proposing a better solution. They didn’t make a promise they couldn’t keep, and they didn’t just try to sell us tools. Instead, they helped us to solve what was an important issue.”

One of the Seco Tools Italy team working with Permedica, manufacturing transformation manager Matteo Foglietta, says: “We were able to address swarf issues that were a big problem for the night shift. So Permedica has gained not only more productivity in terms of a shorter cycle time, but also an increase in machine capacity during the unmanned nightshift. This is also thanks to the global competence from our innovation hub that we can bring to the customer side through local and technical expertise here in Italy.”

Perego estimates that this initial success has helped to increase Permedica’s productivity by more than 40%. Now further initiatives, including the installation of tool vending machines to help with warehouse management, are underway.

“So far, we’re very satisfied,” says Perego. “There are still headaches to solve, but I hope we can continue with this great start and achieve important things together because there is a lot of complexity in our business, and we need many resources to support this. Permedica is reacting to the help being provided by Seco by placing more orders for tools, so it’s a win-win relationship.”
For further information www.secotools.com

Small machine shops see growth

From robotic machining, digital machine shop planning, IoT and process optimisations, engineers at Scotland’s world-leading R&D manufacturing hub have helped growing businesses harness their competitive edge after completing a major European project.The University of Strathclyde’s Advanced Forming Research Centre (AFRC) – part of the National Manufacturing Institute Scotland (NMIS) Group – was the UK partner in a four-year initiative designed to transform the machining sector by encouraging the uptake of innovative digital technologies.Overall, it helped more than 500 SMEs in the region’s machining sector.
For further information www.machining4.eu

XTR bridges gap between bi-metal and carbide

Bi-metal and carbide are two commonly used types of bandsaw blades for cutting a wide range of materials. Most know bi-metal blades for their versatility and cost-effectiveness, which makes them a popular choice. On the other hand, carbide bandsaw blades are highly durable and best suited for cutting materials that are extremely hard or abrasive.Transitioning from bi-metal to carbide can be a significant leap for many end users due to the required investments in machinery and in the saw itself.

The Starrett XTR is an innovative bi-metal saw that offers an intermediate option between traditional bi-metal and carbide technology. This solution is specifically for cutting high-alloy steels and other difficult-to-cut materials in larger dimensions.

Designed to give improved performance, Starrett made the technology possible through a combination of state-of-the-art software and specialist expertise. XTR technology is now part of the company’s main products, Intenss PRO M42 and Primalloy M51, which cut solid materials in both series production and bundles. This new addition allows Starrett products to provide high-quality results while improving efficiency and cost-effectiveness compared with carbide solutions.

Starrett applies a special treatment to its XTR blades, guaranteeing high fatigue resistance in addition to their exclusive tooth profile design. These innovations significantly increase the life of the product, providing more speed and quality in their work, and delivering greater cost benefits for extreme process cutting.

By utilising XTR blades, Starrett says users alsoenjoy reduced vibration and quieter cutting processes. The unique tooth profile and setting also enhance durability, extending product lifespan and allowing for more cutting operations. This leads to a decrease in cost per operation over time.
For further information www.starrett.co.uk

Stockholder invests in Ficep Valiant CNC line

Northwest-based steel stockholder CSM Steelstock has invested in a Ficep Valiant CNC line to extend its capabilities and further meet customer requirements.Supplying into the automotive, gas, oil and petrochemical industries, CSM Steelstock predicts that the Valiant CNC line from Ficep UK will add £4.5m to annual turnover at the Accrington business.

Says CSM Steelstock’s managing director Grant Moore: “Our investment in the Ficep Valiant CNC line will be a game changer for our business. We’ll be able to offer our existing customers more capabilities and help us further develop lasting partnerships. It will be running 80 hours a week and we already have a strong forward order book using the new line. We’vegrown year on year for the past 13 years and recently invested in new premises which, when redeveloped, will house our 21 employees and machinery in the 32,000 sq ft facility.”

The Ficep Valiant is a high-performance automated three-spindle drilling system for processing structural steel profiles. Offering six tool-change positions on each of the machine’s three spindles, the Valiant’s total tool capacity is 18. Its spindles are all direct drive with speeds up to 5000 rpm, while utilising HSK 80 tool holders enables heavy milling functionality.Notably, the 300mm auxiliary axis, which is available on all three spindles, allows for a wider range of control for each spindle. Its sub-axis spindle positioning enables simultaneous drilling on all three surfaces. The optional underside scribing device, also with sub-axis positioning, permits up to four-side simultaneous scribing operations.

Says Chris Berriman, Ficep UK sales director: “The Valiant is an ideal choice for CSM Steelstock as it will allow them to process to the high quality that its customers expect.”
For further information www.ficep.co.uk

Mills CNC confirms SPE attendance

Mills CNC, the exclusive distributor of DN Solutions and Zayer machine tools in the UK and Ireland, will exhibit at SPE Offshore Europe 2023, the offshore industry’s leading conference and exhibition taking place in Aberdeen on 5-8 September.The company, through its CNC machine tool technologies, automation systems, and turnkey and process improvement solutions, aims to strengthen its already-strong presence in the oil and gas, subsea, and renewables sectors through its attendance at the show (stand 2K64).

“SPE Offshore Europe is an important event for Mills CNC,” states John Morning, Mills CNC’s business manager for Scotland.“It gives us an opportunity to meet customers and prospects, understand their immediate and future machining requirements, and discuss ways in which our technologies can help them achieve their objectives.”
For further information www.millscnc.co.uk