Manufacturing Champion Named CBM Ambassador for SMEs

The Confederation of British Metalforming (CBM) has appointed one of the industry’s most passionate advocates as its new ambassador for SMEs. Andrea Wilson, who recently left manufacturing business Hone-All Precision after the sale and successful completion of her five-year earn out, will work with CBM members, industry stakeholders and policymakers to ensure the challenges of manufacturing SMEs are represented at the highest levels. 

“Andrea brings unparalleled passion, credibility and commitment to this important role,” states Geraldine Bolton, CEO of the CBM. “She has consistently demonstrated her dedication to supporting manufacturing SMEs and ensuring their voices are heard. Her tireless advocacy, particularly her campaign for a Minister for Manufacturing, reflects the determination and vision our sector needs.” 

More information www.thecbm.co.uk 

Efficient Subcontracting Using DMG Mori’s MX Strategy

The semiconductor industry presents major opportunities for contract manufacturers. However, increasingly stringent requirements for precision, cleanliness and surface quality demand reliable, reproducible and scalable processes. DMG Mori’s machining transformation (MX) approach combines process integration, automation and digitalisation to address these challenges.

Semiconductor components such as equipment housings can involve long cycle times and tolerances down to microns. Combining milling, turning, grinding and measuring in a single machine reduces set-ups, handling and potential sources of error, helping to improve quality, reduce scrap and shorten lead times.

Automated pallet handling and AGVs support the flexible manufacture of different component variants, while digital tools provide end-to-end data chains, simulation and real-time production information for proactive planning and process optimisation.

Cleanliness is equally critical, which is why DMG Mori integrates Fuchs SE technology into its solutions as part of its Qualified Products partnership.

A practical example is the manufacture of an 800 mm-diameter housing from EN AW-5083 aluminium. The component is machined on a DMG Mori DMC 125 FDS µPrecision five-axis horizontal-spindle mill-turn centre.

The process begins with milling and drilling, followed by automatic alignment using easycenterSET, which corrects radial runout and eccentricity to within 5 µm. Deep flange turning, probing, face-groove turning, deburring and chamfering follow.

Specialised tooling facilitates the high-gloss milling of external vertical faces, creating the ultra-smooth surfaces required to prevent microscopic contaminants adhering to semiconductor equipment. Further operations open and finish grooves on the component’s eight faces before holes are drilled using a 90° angle head. High-pressure internal coolant removes chips and controls cutting-edge temperature.

On-machine inspection is performed throughout the cycle, followed by GD&T inspection on a Zeiss CMM, achieving single-figure-micron flatness and perpendicularity tolerances, with positional tolerance of 15 µm.

More information www.dmgmori.com

Space Project Prompts First Investment In Five-Axis Machining

Subcontractor Capabilities Beyond Engineering (CBE+) has installed its first five-axis vertical machining centre (VMC), a German-built Spinner U630 supplied by Whitehouse Machine Tools, The aim is to overcome the complex manufacturing challenges of an R&D space component project ahead of high-volume production.

Based in Chesterfield, CBE+ operates from a 100,000 sq ft facility, providing precision CNC machining, electroless nickel plating and complementary manufacturing services. Its integrated approach allows customers to streamline supply chains through a single manufacturing partner.

The investment was driven by the need to produce a complex, high-tolerance aluminium component that would otherwise have required multiple operations on three- and four-axis machines.

“While we had the engineering expertise to produce the part, we needed the right machine tool to enable cost-effective component production,” says Marie Cooper, CEO of CBE+. “The quality and versatility of the Spinner VMC, coupled with Whitehouse’s technical capabilities when configuring the machine for our requirements, proved an ideal combination.”

The Spinner U630 features a 650 mm-diameter tilting rotary table, with a removable outer ring reducing the interference profile to 500 mm when machining at angles of 90° and beyond. This capability provides improved tool access and allows the use of shorter, more stable cutters for high-accuracy features.

“The success of this project has resulted in our becoming a strategic partner to the space industry customer,” adds Cooper. “They were impressed with how we machine the high-value component accurately in a single clamping.”

The investment also supports the ambition of CBE+ to triple revenue over the next 3 to 5 years, while strengthening its ability to offer advanced machining services to customers worldwide.

More information www.wmtcnc.com

Healthy Investment Strategy In Action At Oracle Precision

Oracle Precision is investing in three DN Solutions DVF 5000Mk II simultaneous five-axis machining centres with integrated workpiece pallet changers from Mills CNC, increasing capacity and process efficiency for its growing medical device business.

The Rotherham-based precision engineering subcontractor, part of Kaleidex Group since its acquisition in April 2025, manufactures high-accuracy, performance-critical components for regulated sectors. The new machines will be ‘ring-fenced’ for medical device manufacture, including surgical instrumentation and its constituent components.

The machines, all FANUC-controlled, were ordered earlier this year, with confirmation taking place at the MACH 2026 exhibition (pictured). The first was installed in May, with two more scheduled for September and December.

Parts manufactured from stainless steels, polymers and other materials can feature tolerances down to a few microns and demanding surface finishes. Some require more than 20 hours of machining. Oracle Precision’s previous five-axis experience highlighted the benefits of completing complex components in a single set up, reducing cycle times and improving throughput.

“Our ambition to build a world-class medical manufacturing operation can only be achieved by having access to advanced multi-axis machine tools,” says Shaun Palmer, director and co-founder of Oracle Precision. “Achieving 24/7 lights-out unattended operations was, and is, the goal.”

The DVF 5000Mk II machines feature 120-tool magazines, linear scales, laser tool and radio-frequency workpiece probing, 70-bar switchable coolant, and FANUC 31iB5 controls. The first machine has a 15,000 rpm spindle and 28-pallet AWC, while the two subsequent machines will feature 20,000 rpm spindles and eight-pallet AWCs.

Mills CNC is also providing training and process support. “We’re ensuring that nothing gets left to chance,” adds Palmer. “Developing robust machining, inspection and verification processes at the start will stand us in good stead.”

More information www.millscnc.co.uk

Newburgh Names BSM

Newburgh Engineering Co Ltd has strengthened its leadership team with the appointment of Jonathan Todd as business systems manager, following his return to the employee-owned precision engineering business at its Bradwell headquarters in April. Todd, a former award-winning apprentice at the company, rejoins the Derbyshire manufacturer at an exciting stage in the company’s development. The business is continuing to invest in advanced manufacturing technologies, digital systems, operational excellence and long-term growth after re-adopting its historic Newburgh Engineering name.

More information www.newburgh.co.uk