Higher Precision With Advanced Mill-Turn Machine Technology

Precision engineering specialist ANT Industries has strengthened its advanced manufacturing capability with a six-figure investment in a new Axile G8 mill-turn centre at its facility in Atherstone, Warwickshire.

The machine forms part of the company’s ongoing strategy to expand its role as a trusted supplier of complex components to the aerospace and gas turbine sectors. Combining high-speed machining with advanced multi-axis control, the Axile G8 is being deployed primarily for the manufacture of high-value aero-engine components where precision, repeatability and surface quality are critical.

Managing director Shaun Rowley says early trials have already demonstrated significant performance benefits: “From our initial testing, the machine has exceeded expectations for accuracy, speed and ease of programming. The combination of processing power, axis control and machining speed gives us greater accuracy when producing complex profiles.”

The Axile G8 has also delivered notable improvements in surface finish quality, an important requirement for demanding aerospace applications.

“Parts produced on the machine have an exceptional finish,” says Rowley. “In many cases, the surface appearance is closer to a ground finish than a milled one, which is a reflection of the machine’s rigidity and precision.”

A key feature of the machine is its centred trunnion construction, designed to maximise stability and control during machining operations. The rigid structure enables tighter tolerances and improved consistency when producing complex geometries.

The machine also allows multiple milling and turning operations to be completed in a single set up, eliminating the inaccuracies that can occur when parts are transferred between machines.

“Our main reason for investing was the accuracy gained by removing multiple changeovers,” he adds. “The machine delivers exceptional repeatability, allowing us to produce highly complex components efficiently and consistently.”

More information www.antindustries.com

Paragon supports Datum Tool Design with £1.6m funding

Paragon Bank has provided £1.6m of funding to Northern Ireland-based Datum Tool Design to support the purchase of a new five-axis CNC machining centre, helping the aerospace tooling specialist expand its manufacturing capabilities.

Founded in 1996 and based in Lisburn, Datum Tool designs and manufactures high-precision tooling for major aerospace programmes. The company works with leading manufacturers and supply chains, including Airbus, Bombardier and BAE Systems, delivering composite tooling, assembly fixtures, trimming and drill tooling, as well as build-to-print solutions.

The funding enabled Datum to acquire a Promac Sharav HGVT 4.0, a 22 m five-axis machining centre and the largest machine of its type in Ireland. The investment will allow the company to manufacture larger and more complex tooling in-house, increasing capacity while providing greater control over quality, scheduling and delivery.

Datum’s purchase forms part of a wider growth strategy that also includes a new facility and support from the Aerospace Technology Institute.

The deal was introduced to Paragon by Paul Close Finance and led by business development manager Joe Blanthorn, who says: “Datum Tool Design has built a strong reputation supporting technically demanding aerospace programmes. This investment enhances its ability to undertake larger, more complex projects while demonstrating how asset finance can help established manufacturers invest in productivity and long-term growth.”

Michael Maguire, director at Datum Tool Design, adds: “This new machining centre represents a major investment in the future of our business. It gives us greater capacity, increased flexibility and the ability to manufacture larger, more complex tooling in-house. Paragon and Paul Close Finance understood the importance of the project and collaborated closely with us to deliver the right funding solution.”

Paragon provides asset finance to SMEs across the UK, supporting investment in business-critical equipment, vehicles and machinery.

More information www.paragonbank.co.uk

The long-term partnership behind Notthoff’s success

California-based aerospace subcontractor Notthoff Engineering has strengthened its high-speed machining capacity with the purchase of a second Starrag Ecospeed horizontal machining centre, building on more than a decade of success with its original Ecospeed F 2060.

Founded in 1941 as a wartime job shop, Notthoff Engineering has evolved into a specialist manufacturer of structural aerospace components for major defence programmes, including the F-35, F-47 and F-16. Operating from a 65,000 ft² facility in Huntington Beach, the company machines predominantly aluminium components, often removing up to 95% of the original billet material.

The company’s first Ecospeed F 2060 was installed in 2013 following an extensive evaluation process. According to COO Arnie Juarez, the machine’s patented Sprint Z3 parallel-kinematic head proved decisive: “Most large horizontal machines have heavy rotating heads that limit speed and productivity. The Z3 head accelerates incredibly quickly, allowing us to machine parts much faster than other machines on the market.”

More than 13 years after installation, the original machine continues to hold tolerances within one-thousandth of an inch without major overhaul. The latest addition, an Ecospeed F 1540, provides complementary capacity for smaller components, enabling the more efficient utilisation of both machines.

Both feature dual-pallet configurations to maximise spindle uptime and support around-the-clock production. The Ecospeed platform also enables the completion of complex machining operations in a single set up, helping Notthoff meet increasingly demanding aerospace specifications.

Juarez also highlights Starrag’s aftersales support as a key factor behind the repeat investment: “They’ve always stood behind their product. When support is needed, they respond quickly and understand that machine uptime is critical to our business.”More information www.starrag.com

Subcontractor reinvests in automated five-axis machining

When Allan Carabine, owner and managing director of Milton Keynes subcontractor MK Precision, visited the MACH exhibition in Birmingham earlier this year, he had a clear objective: to invest in CNC machinery and automation that would further enhance manufacturing efficiency. On the final day of the show, he placed an order for a Hurco VMX42SRTi five-axis machining centre and a PC25 Kawasaki robot cell, the first machine tending cell based on a six-axis industrial robot exhibited by Hurco.

A strong advocate of advanced manufacturing technology, Carabine was also the first UK customer to install a Hurco ProCobot in 2021. His early feedback helped Hurco refine both the design and software of the automation system, contributing to the robust solution available today.

Supplying industries including motorsport, rail, defence, photography and cryogenics, MK Precision continually invests in new equipment to maintain a competitive advantage. The latest automated production cell will enable the company to undertake larger and more complex prismatic machining projects while maximising the benefits of lights-out production.

“All of our machinery has to offer flexibility,” says Carabine. “The VMX42SRTi allows us to manufacture large components in a single set up, while the PC25 robot ensures the next job can start automatically, even if the previous one finishes overnight or at a weekend.”

The VMX42SRTi is scheduled for delivery in July, with automation to be integrated later this year. Having already gained experience of Hurco’s five-axis machining and automation software, MK Precision expects a smooth transition.

Notably, the cell uses Hurco’s Job Manager software, which requires operators to simply select a work-holding location and program. With no specialist robot programming knowledge needed, training can be completed in as little as one day.

More information www.hurco.co.uk

Anochrome acquired by its management team

Private equity firm Endless LLP has supported a management buyout of the Anochrome Group, a UK-headquartered surface finishing and coatings specialist. Anochrome, which has its headquarters in Wolverhampton, has been trading for over 80 years, providing surface coatings, corrosion protection and thread-locking sealants services to a diverse customer base across a range of sectors, including automotive, construction, industrial fixings, motor sports and renewables.

Anochrome operates from sites in the UK, Poland and Czechia. The transaction represents a transition from long-standing family ownership and the start of a new phase for the business. Endless’ investment will support Anochrome’s next stage of development and growth. The business will continue to be led by its existing senior management team, headed by Mark Jones.

More information www.anochrome.com