Capability enhanced at Iron Mason

Iron Mason was founded six years ago by Chris Mason, who had worked in the film industry as a model maker and animatronics specialist.

The Derby-based company now provides engineering, fabrication and finishing services to a diverse customer base, including his old sector, film making.
Mason had recognised a lack of metal skills within the film industry so took the decision to ‘go freelance’. Diversification from the movies brought in work from classic car enthusiasts, as well as aircraft build and restoration projects.
“Basically, I will take on anything that comes through the door, I just have to be honest with myself and ensure it is within my capabilities,” he says. It was this notion that highlighted the need for CNC machining capability.
“Initially I was looking at a CNC vertical machining centre, but a customer beat me to it and made a purchase of their own, so I moved my focus to turning. My view was that, as a turning centre was a bigger investment, the competition
for available capacity in the local area would be less. I did my research and asked around, and settled on the CT65 Compact Turn from XYZ Machine Tools.”
Two of the key factors in the purchase decision were the build quality and control system.
“It was obvious that the CT65 was much more robust than other machines on the market thanks to its cast-iron base and box slide-way construction. I’m finding that it holds tolerances very well and repeatability is superb. The Siemens 828D ShopTurn Control is also very intuitive.”
Such is the intuitive nature of the control that Mason can adapt programs ‘on the fly’ and, in one case, reduced cycle time from
16 minutes to just six.
For further information www.xyzmachinetools.com

3D-printed bike helmets now a reality

3D-printing specialist EOS has been supporting London-based HEXR with its technology and providing expert consultancy since 2015.

With the introduction of the HEXR fitting app, the company is now offering a complete scan-to-product solution for high-quality, safe, 3D-printed cycling helmets. An app-based head scan allows customers worldwide to begin the bespoke cycling helmet creation process at home. The helmet is then 3D printed with EOS technology in a 100% plant-based polyamide material. A black dye is added before final inspection for structural integrity and finish quality.
For further information www.eos.info

LVD plans technology event series

Following the postponement of EuroBLECH 2020, LVD has made plans for a series of virtual events and in-person technology days to be held from September through to November 2020.

Camera lens with lense reflections.

The idea is to launch and showcase new laser cutting, bending and punch-press machines for the sheet metalworking market. EuroBLECH, the world’s largest sheet metalworking exhibition, has been postponed to March 2021 in light of the ongoing COVID-19 crisis. Dates and additional details for the LVD technology events will be announced in early August.
For further information www.lvdgroup.com

ITC adds new size tool holder

Extending its range of turning solutions, Industrial Tooling Corporation (ITC) has introduced the expanded line of Big Kaiser Capto tool holders.

As a specialist in high-precision tooling systems and solutions for the metalworking industries, Big Kaiser has expanded its series of Big Capto tool holders with the addition of a new size, C4, which is becoming increasingly popular as a quick-change system for turret tooling on lathes.
In accordance with ISO26623-1, the polygon shape of the taper on this tool holder provides for highly repeatable accuracy and torque transmission. This system complements Big Kaiser’s Mega chuck rotating tooling programme, and is said to improve performance, repeatability, tool life and precision.
The Big Capto C4 from ITC is now offered for both rotating tool holders and turning tools used on turning centres. Importantly, the integral design enables the holding of a variety of common inserts for different approach angles and clearance requirements, in both left and right-hand orientations. These compact and rigid tools also allow for large depth of cuts and feed rates.
For further information www.itc-ltd.co.uk

Fibre-laser tube cutter from Kingsland

The new Haco HFL TS65 is the latest fibre-laser tube cutter to join the product range available in the UK from Kingsland.

Harnessing the power of fibre-laser technology to cut tubes into several shapes and sizes, the HFL TS65 has been developed to offer both speed and precision for subcontract manufacturers and OEMs alike.
High rotational speeds and rapid positioning ensure all operations are completed in the fastest possible cycle times to meet high production output schedules. Combined with an automated loading system, the HFL TS65 is said to provide everything needed to work in a modern production environment at an affordable price point. With many technological and useful features, such as leapfrogging, automatic tube size detection and weld inspection, the TS65 offers manufacturers the potential to upgrade production.
For further information www.kingsland.com