FEATURE ON METROLOGY

New robotic-based visual inspection system

The Kitov Core+ is a new robotic-based automated visual inspection system that combines traditional machine vision with artificial intelligence (AI) and deep learning. Available in the UK from Optimax, Kitov Core+ provides comprehensive inspection tasks that include assembly verification, corrosion detection, dents and damage, surface imperfections, and micro-cracks – offering machine builders, system integrators, and planners automated CAD-based visual inspection planning.

As an open platform, user of the system can integrate the software with their new and existing production processes, including best-in-breed detectors and hardware components. 3D metrology is also supported.

Parts up to 800 mm in diameter, 500 mm in height and 40 kg in weight can be inspected, ensuring the Core+ is suitable for use in all industries, including general manufacturing, aerospace, automotive, electronics, defence and medical. In safety critical applications, the system is adept at removing human subjectivity errors.

Kitov Core+ can find defects down to 50 µm (with a 50 mm lens). It features algorithms designed for specific, common inspection tasks such as comprehensive screw/fastener inspection or label verification.

The ability to program complex inspection routines directly from CAD files reduces set-up and programming times and, if a CAD file is not available, the system can automatically create a 3D digital twin from a 360° image scan.

Ultimately, Kitov Core+ provides a non-contact precision inspection solution that eliminates manual inspection. It is suitable for use as a stand-alone solution or integrated into production using Industry 4.0, ERP, MES and PLC technologies. 

More information www.optimaxonline.com

Renishaw unveils Modus IM Equator software

Renishaw is launching its new Modus IM Equator software at the EMO 2025 exhibition in Hanover this week (22-26 September). The software is built on the Modus IM platform, to maximise productivity for Equator and Equator-X gauging system users.

Modus IM Equator software represents Renishaw’s first step towards intelligent metrology programming and sets a direction of travel for the company in enabling more users to benefit from its inspection equipment. Leveraging over 50 years of Renishaw expertise, it enables a simple way of creating inspection programs and characteristics-based metrology reporting, without requiring in-depth knowledge of metrology or inspection programming.

The new software enables customers to assign simple measurement features easily with a user-friendly CAD interface, and with no code required. It automatically ensures all machine movements are collision-free, and all settings follow metrology best practice. These features enable users to quickly address new part requirements and ensure high uptime for production lines.

“Modus IM Equator software introduces ‘Absolute’ and ‘Compare’ inspection functionality to further enhance the new Equator-X dual method systems,” says Rob Harrison, Renishaw’s director of industrial metrology software. “Empowering our customers to easily create inspection programs, allows them to harness the full potential of our metrology solutions.”

The software offers an intuitive and efficient CAD-driven platform for creating and running inspection programs. This complements the existing Modus IM DMIS software, which is based on the code-driven Modus software that is also available on the Equator-X gauging system.

As well as now offering two programming options, the Modus IM platform delivers a unified user experience across use cases that include inspection planning and programming, shop floor operation, integration into automation, print-formatted reporting, machine monitoring, and measurement connectivity and analytics.More information www.renishaw.com

Next evolution in automated precision measurement

In an era where skilled workers are becoming increasingly scarce, automation is the key to maintaining productivity and efficiency. Meet the SmartMeasure-AL, an advanced automated measurement system designed to operate seamlessly on Mitutoyo measuring machines. According to Mitutoyo, the system transforms industrial measurement processes by delivering precision, reliability and full automation.

SmartMeasure-AL offers high productivity by enabling continuous, fully automated measurement cycles. The system can run autonomously 24/7, enabling consistent output without human intervention. This capability not only increases efficiency but also minimises downtime, allowing factories to maintain high output levels even during labour shortages.

Measurement results are sent directly to CNC machines, allowing for real-time tool correction and enhanced operational efficiency. With support for multiple pallets, the SmartMeasure AL streamlines workflows, enhances throughput and boosts overall factory productivity, reports the company.

Unlike traditional measurement set-ups where variations in human operation can lead to inconsistencies, the SmartMeasure-AL ensures uniform performance. Configuring the system once allows it to perform repeated measurements in the exact same way, reducing errors and ensuring reliable results.

By eliminating the variability associated with manual measurements, manufacturers can achieve greater consistency and meet strict quality standards. Additionally, the system’s intuitive software allows operators to easily re-measure rejected parts without having to repeat entire sequences, saving time, minimising material waste and improving production efficiency.

The user-friendly Space4win software and graphical user interface enable operators, even those without prior experience, to run the system effortlessly. The integration of RFID technology ensures automatic part program selection, reducing set-up times and streamlining operations. Seamless connectivity allows measurement results to be sent to statistical software or external systems for further analysis, improving decision-making and quality control.

More information www.mitutoyo.eu

Zero-finding Nadcap accreditation for AddQual

In a significant milestone for UK-based metrology specialist AddQual, the Derby-based firm has successfully completed its most recent Nadcap audit for 3D Structured Light (3DSL) measurement with zero major and zero minor findings. This rare accomplishment positions AddQual among an elite group of organisations globally that operate at the highest levels of compliance, precision and technical control in the field of advanced metrology.

The Nadcap audit, administered by the Performance Review Institute, is considered the gold standard for process control and quality assurance across aerospace, defence and high-specification engineering. It is designed to evaluate whether technical processes – such as AddQual’s 3DSL inspection capabilities -meet the highest levels of repeatability, traceability and measurement integrity.

“Achieving a zero-finding audit in such a specialist area is rare,” says managing director Ben Anderson. “ We know we’re one of  two UK Nadcap 3DSL-accredited businesses. We also know there are 17 worldwide in total. Passing with no findings is a strong endorsement, not only of our internal systems, but also of the trust we offer our customers in highly demanding industries.”

For AddQual, the achievement is more than a quality badge – it underpins the company’s mission to redefine how manufacturers approach inspection, qualification and problem-solving in high-precision environments. The firm has become known for helping customers make fast, confident decisions under pressure, whether it is qualifying a flight-critical aerospace part, diagnosing a production issue or tracing a dimensional fault to its root cause.

The combination of speed, accuracy and clarity is what differentiates AddQual. Deploying a digital-first model creates a comprehensive, auditable record that simplifies decision-making and reduces ambiguity across engineering, quality and production teams.

More information www.addqual.com

LK launches surface roughness probe for CMMs

CMM manufacturer LK Metrology, which has its manufacturing facility is in Derbyshire, UK, has introduced the Surfacer SRP. This plug-and-play probe has a resolution of 1 µm for analysing the roughness of the surface of a component as part of a CNC measuring cycle on any CMM, provided it has an industry-standard probe head.

The sensor eliminates the need for secondary surface roughness inspection, either manually using a handheld instrument or automatically at a separate metrology station. Manufacturers are able to conduct comprehensive inspection on a component in a single set up in a CMM environment, resulting in significant savings in time and cost. Engineered for ease of use and versatility, the equipment comes with its own downloadable application software, facilitating integration and eliminating the need for third-party software.

Easy swapping between touch probes, tactile scanning probes, non-contact laser scanners and the roughness probe gives users extended multi-sensor capability. The Surfacer SRP mounting is compatible with change racks, including the new versions introduced recently by LK, enabling automated sensor changing and enhanced operational efficiency.

At the heart of the roughness probe lies a special body that accommodates three interchangeable, skidded, stainless-steel probe modules. One evaluates flat, conical and cylindrical surfaces, another measures concave, convex and spherical surfaces, and a third is for inspecting grooves more than 3 mm wide by less than 10 mm deep, or steps of similar height.

The CMM positions a stylus so that it contacts the part, after which the machine axes remain stationary while the probe moves the stylus across the surface under investigation. Wireless communication with the CMM computer via a Bluetooth 4.0 adapter provides data transfer for analysis, simplifying installation.

More information www.lkmetrology.com