BMW opens automated pressing facility

BMW Group board member for production, Dr Milan Nedeljković, formally opened a new automated steel pressing facility at the company’s Swindon plant last week. The new press will produce steel panels for the Mini plant in Oxford at twice the rate of the equipment it replaces, with the steel blanks and finished panels handled by a new fleet of automatic guided vehicles (AGVs).

This facility is a technological first for the BMW Group and will be rolled out in other press shops around the company’s global network of manufacturing plants. In total, 23 new AGVs have been commissioned in the new facility, with more planned over the next few years. The new press comprises of six individual stations which can produce up to 18 parts per minute, more than twice the capacity of the previous press line. The time taken swap press tools is also significantly less, from 30 minutes, to a little over three minutes.
For further information www.bmwgroup.com

Five-axis gantry-based profiling centre

The new top-of-the-range model from Elumatec is a breakthrough: as the first five-axis machine in a gantry design, the SBZ 155 profile machining centre raises the bar for automated CNC machining of aluminium and thin-walled steel profiles. With better performance than ever before and designed entirely to meet customer needs, Elumatec says that customers can accelerate their processes and open up new business segments.
The machine is expected to be available from Q1 2023.

“Our new top-of-the-range model gives industrial and metal construction customers a clear competitive edge,” says Elumatec CEO Paolo Bianchi. One example is the tool changeover times of the SBZ 155, which are minimised by the high rates of travel of the servo axes to guarantee optimum machining cycles.

Customisable equipment options give customers maximum flexibility to make their production processes even more efficient, and optional features include six-sided machining from below with an angle head and the space-saving gantry drive.

The SBZ 155 will be a particular asset for businesses which are thinking big in every sense: its large on-board magazines can be equipped with 14 standard tools, and depending on the individual configuration, up to six special tools and two 200 or 550 mm diameter saw blades can be used.

A gantry design and a machining area divided into two zones allow profiles with cross-sections of up to 1000 x 380 mm to be picked up and passed through, as well as flexible working in shuttle mode. Overall, the SBZ 155 delivers precise machining results even at high rates of travel, while its speed-regulated spindle ensures high process reliability even with quickly changing loads.
For further information www.elumatec.com

IES grows turnover by almost a third

IES, a global provider of equipment-moving services, logistics and project management in high technology industries, has announced an increase in turnover of almost a third since the start of the pandemic, with 22% in the past year. In 2021/22, the company’s annual results reveal that IES recruited new engineers and commercial specialists, who now account for 15% of the total workforce. The company is currently building its team to take account of recent business wins from existing and new customers.

One apprentice, Harri Green, was a finalist in the ‘Outstanding Apprentice of the Year Awards’ in the engineering and manufacturing category of a major regional award scheme. He was the only student in his college’s history who achieved a perfect score across all of his subjects. The company also celebrated its 30th year of operations. Founded in 1991, it now operates from a 30,000 sq ft facility in Bristol.
For further information www.ies.co.uk

Hidden benefit of Corporation Tax rise

The announcement of an increase in Corporation Tax to 25% was met with obvious dismay from across industry, but for manufacturers that want or need to invest in new capital equipment the rise has a silver lining. The first-year 130% tax relief provided by the Government’s super-deduction scheme, introduced in April 2021 and applicable to any new equipment with unlimited value, now provides a bigger investment incentive.

“When applied to the new Corporation Tax rate, customers can make significant savings on new machine tools,” states Nigel Atherton, managing director of XYZ Machine Tools. For example, the purchase of a machine tool valued at £100,000 would generate tax relief of £130,000, at the old rate of Corporation Tax, saving the customer £24,700. With the tax rate at 25% that saving increases to £32,500. If a company kept the £100,000 of profit in the bank it would cost £25,000 in tax instead.
For further information www.xyzmachinetools.com

Living and breathing continuous improvement

GF Machining Solutions has recently supplied two high-performance Mikron machining centres with Heidenhain controls to Mechlam Precision Tooling, a precision mould tool, fixturing and subcontract manufacturing specialist based in Haydock.

The new MILL E 700U simultaneous five-axis machine, equipped with an integrated seven-station APC, and the new, large-capacity VCE 1200 Pro three-axis machining centre are major additions to Mechlam’s 8000 sq ft facility.

The machines are now being put through their paces producing a range of complex, high-precision parts that include intricate components for mould tools. Materials machined include aluminium alloys, tool steels, stainless steels, Inconel and plastics.

A hallmark of Mechlam, and one that helps explain the company’s continuing success and the strong position it occupies, is the quality of the parts it is able to machine: exacting tolerances of ±5 µm and surface finishes down to Ra 0.2 µm are the rule not the exception.

Explains Martin Atherton, Mechlam Precision Tooling’s owner and director: “We’ve always invested in GF Machining Solutions’ technology. The machines are reliable, represent great value and deliver the accuracy, repeatability and surface finish we require, and our customers demand.

“The MILL E 700U gives us simultaneous five-axis machining capabilities which enables us to machine complex and intricate features and details on mould tool parts and precision components that cannot be achieved, quickly or easily, using 3+2 operations,” he adds.
“Furthermore, because we can machine parts to completion in a single set up on the MILL E 700U, processing times are reduced, production bottlenecks are avoided, accuracy is maintained and customer lead times are more easily met.”

The productivity and efficiency gains delivered by the MILL E 700U have been amplified with the integration of the workpiece pallet changer.
For further information www.gfms.com/uk