Manufacturer expands machining capacity

WES Engineering Solutions, based in Redruth, has invested over £420,000 in a new Matsuura top of the range CNC milling machine as a consequence of new market growth. James Gazzard, group commercial director says: “We forecast 43% growth across the group for 2022/23 and this latest investment is in direct response to customer demand. The new Matsuura CNC H-Plus 300 enables us to double our lights-out running capabilities, halve our run times, and significantly enhance our commercial and production efficiencies. We’re also looking forward to expanding with at least a further three new apprentices this year.”
For further information www.wesltd.com

Multi-million investment at Doncasters

Doncasters, a manufacturer of precision alloy components, has invested £7.2m to extend Doncasters Precision Castings – Deritend in Droitwich Spa, UK. The extension will deliver great benefits to the business, including improved parts flow and safety, reduced environmental impact and lead times, and an increased overall capacity that allows the business to invest in advanced technology and local talent.

Until now, Doncasters operated two sites in Droitwich, two miles apart, with different processes taking place at each. Now, the two teams will reunite, improving operations, energy efficiencies and working lives for staff. Over 340 employees will work in the new state-of-the-art facility, with future employment opportunities available for people in the Worcestershire region and beyond.
For further information www.doncasters.com

Blast cabinet improves process speed and part finish

ActOn Finishing recently supplied a sand-blasting machine to Special EFX, a designer and manufacturer of bespoke awards and trophies for clients in UK and worldwide. To produce the matt, brushed, polished or a satin finishes, the company was using a sand blaster in-house. However Special EFX wanted to update its finishing equipment as it needed a blasting machine with a pressure fan that would provide more constant flow.

After contacting different suppliers on the market, the company decided to work with ActOn Finishing. Tony Darby, production manager at Stratford-upon-Avon based Special EFX, states: “ActOn’s customer service was very helpful, very friendly; they showed us around their facility in Coventry and that’s where we made the decision to invest with them. We had spoken to other suppliers as well, but ActOn seemed like people we wanted to work with.”

Further to carrying out trials, ActOn decided that the best option to achieve a matt sand-blasted finish prior to anodising was the ECO MP pressure-blast cabinet. This sand-blasting machine is a compact system built to achieve a rapid and efficient finish. Moreover, ActOn says that ECO blasting systems allow users to minimise their investment while enjoying the benefits of a good-quality blasting solution.

The speed at which Special EFX can now blast its parts has increased, while component finish has improved and the results are repeatable.

“The aftercare was also very good,” states Darby. “Any problems we had, they are at the other end of the phone. I would recommend ActOn due to the professionalism of their team, the quality of the cabinets they provide, and for the friendliness and helpfulness they provide during the purchase process.”
For further information www.acton-finishing.co.uk

Nagel and Gehring: moving forward together

Nagel and Gehring presented their technologies and new products in the fields of honing, superfinishing and electromobility at AMB 2022 in Stuttgart last month.

New standards in efficient honing, maximum flexibility in the superfinishing of flat, concave and spherical surfaces, and efficient internal and external honing of workpieces: this is how machine builders Nagel and Gehring presented themselves at the exhibition. On the joint stand of the two companies everything revolved around the EcoHone HRX horizontal honing machine, the NaSphere and the deephone 3000.

With the EcoHone HRX, Nagel says it is setting standards in terms of efficient honing in the diameter range from 2 to 40 mm. It is even possible to undertake multi-stage honing processes fully automatically on the machine’s high-end honing spindle. Measuring, brushing, cleaning, tool change in case of wear, or even a change from pre- to finishing honing tool: the integrated robot unit handles all of these functions. An innovative and flexible fixture and clamping jaw concept, adaptable to any workpiece geometry, enables working with a wide range of workpieces.

The NaSphere can machine flat, concave and spherical surfaces and bores, on multiple vertical or horizontal modular workstations. For standard tasks, it offers tool speeds of up to 12,000 rpm. The machine achieves maximum flexibility thanks to optimally co-ordinated process combinations of external and internal grinding, superfinishing, honing, brushing and polishing.

Gehring says that its deephone series of horizontal honing machines combines optimal performance with a well-balanced, compact design. The deephone 3000 stands for efficient internal and external honing of precision or telescopic cylinders and similar workpieces. Depending on the series, the honing diameter is up to 1150 mm, while the workpiece outside diameter is 65 to 1200 mm.
For further information www.nagel.com www.gehring-group.com

Advanced Okamoto grinders make AMB 2022 debut

Making a debut at the AMB 2022 exhibition in Germany last month was the new Okamoto ACC-63SA1 surface grinder range. Replacing the company’s SA series, the Okamoto ACC-63SA1 surface grinder is available in six sizes, 500 x 200, 600 x 300, 600 x 400, 600 x 500, 800 x 400 and 1000 x 500 mm. DF Precision Machinery is the exclusive distributor of Okamoto grinders in the UK.

The ACC-SA1 series feature an easy-to-use touchscreen control with colour graphics, allowing trouble-free surface grinding with automatic wheel dressing. Notably, the series enables fully automatic grinding operations for standard surface grinding or shift-plunge surface grinding.

ACC-SA1 range machines boast a robust, rigid cast-iron construction, providing high static and dynamic stiffness characteristics, in addition to good dampening qualities. The hydraulically driven table features double V slideways with minimal overhang and non-contact switches for table reversal.

Also at AMB 2022 was the new version of Okamoto’s ACC-42SAiQ surface grinder, a machine that features a long list of improvements, including ball-screw table drives and the latest FANUC control with faster response times and clearer, crisper graphics. The Okamoto graphical touchscreen operator interface featured on the iQ range allows quicker and easier machine set-up. Graphical representation of common, grind patterns and wheel shapes are set-up directly on the touchscreen view pane with the help of the iQ function.

The ACC-42SAiQ retains and improves on the table position control of the previous-generation machine. It features fast reciprocation and can be set to grind with up to five different table positions in the same cycle. The switch from hydraulic control to a ball-screw table drive reduces heat build-up and improves reversal accuracy.
For further information www.dfpmach.com