4000th panel bender rolls off Salvagnini line

Salvagnini Maschinenbau is celebrating the production of its 4000th panel bender. The milestone, celebrated at the Ennsdorf, Austria plant, is for CMAlifts, an Italian manufacturer of elevators and lifting platforms.

Salvagnini says it is consolidating its leadership in panel bending technology with over 4000 installations in 80 countries, Europe’s largest plant entirely dedicated to panel bender manufacturing, over 600 technology specialists and more than 40 years of experience. Since 1977, when Guido Salvagnini designed and built the first P4, the panel bender has never stopped evolving: today it is a fully automatic solution for the modern smart factory.

Salvagnini Maschinenbau’s 4000th panel bender is part of an industrial journey marked by significant milestones: number 1000 (installed in Germany, 2006), number 1500 (USA, 2011), number 2000 (Korea, 2016) and number 3000 (China, 2020).

Number 4000 is a Generation 4 P4-3220 with a maximum bending length of 3200 mm and a maximum bending height of 203 mm. The machine is configured with CUT, CLA, CLA/N, P, PSE and DPM options, broadening its application range. It will see integration into an FSL (flexible smart line), which also includes an S4 punching machine and multiple automation devices, at the new fully automated factory that CMAlifts is building in Corato, Italy.

“Being part of the Salvagnini Group’s history is a source of pride for the whole CMAlifts team,” says Giulio Caputo, CMAlifts Co-CEO. “This P4 reflects our culture of continuous growth and innovation. With the new P4 we will manufacture many panels fully automatically, even our most complex profiles, with consistent quality and shorter lead-times.”

More information www.salvagninigroup.com

TAEGUTEC CUTTING TOOLS DRIVE PRODUCTIVITY AT PRECISIONENGINEERING COMPANY

A decades-long relationship between a Gosport-based precision engineering company and
cutting tool specialist TaeguTec demonstrates that the right combination of tooling
expertise and new machine tools can unlock substantial productivity gains.
 
Mathison Engineering, established in the 1980s, has evolved from a one-man operation into
a respected precision engineering business serving the marine, aviation and food industries.
Managing director Steve Mathison, who took over from his father, has recently invested in
new SYIL machining centres that have transformed the capabilities of the business, finally
allowing TaeguTec’s tooling to perform as designed.
 
The partnership between Mathison Engineering and TaeguTec stretches back over 20 years,
originating with Steve’s father, John Mathison. In this time, TaeguTec has established itself
as Mathison Engineering’s primary cutting tool supplier, with TaeguTec senior technical
sales engineer Iain Lacayo becoming a trusted technical adviser and problem solver.
 
“Iain has always been our go-to man,” says Steve Mathison. “If there are issues or problems
with machining, he’s been there to help and advise us on the correct tooling, speeds, feeds
and all those little issues that come along which you don’t think of.”
TaeguTec has remained constant throughout the company’s journey, as Lacayo confirms:
“We were one of many initially, but it’s been filtered out. Now, we’re the main supplier for
indexable turning, parting-off and milling tools.”
 
Mathison Engineering faced a frustrating paradox of high-performance TaeguTec cutting
tools with machinery that could not exploit their full potential.
“Some of our machines were too old; they were struggling to keep up with the
recommended tooling,” says Mathison. “Where TaeguTec tooling could run at speeds well
beyond 20,000 rpm, our machines could never get that fast.”
 
The company’s three ageing Fadal machining centres, limited to approximately 10,000 rpm,
meant the potential of TaeguTec’s advanced tooling had never been fully utilised.
“We had to divide everything by half – half the speed, half the feed. Sometimes that’s not
good for a tool, but the cutters still did the job better than anybody else’s products.”

 
Despite these constraints, TaeguTec remained the primary supplier.
“We’ve got all the TaeguTec tool holders and tips,” says Mathison. “The tooling is brilliant, it
works wonderfully.”
 
The turning point came in March 2025 when Mathison Engineering took delivery of a SYIL X5
machining centre with a 20,000 rpm spindle. The results were immediate and dramatic.
“That machine can turn out work twice as fast compared with our Fadal models: a 100%
productivity improvement.”
For the first time, the machinery and TaeguTec tooling were properly aligned.
 
Mathison Engineering’s reliance on TaeguTec spans virtually every cutting operation. The
breadth of TaeguTec’s product range means that whether drilling, milling, turning or
parting-off, TaeguTec provides the solution. For milling operations, the company depends
heavily on TaeguTec’s indexable solutions. The WinMill system’s 8 mm two-flute indexable
end mill with CVKT inserts has become indispensable for small slots and detailed work,
effectively replacing solid-carbide tooling with a more economical solution.
 
“It’s quicker and more repeatable than solid-carbide tools because you don’t have to do
offsets,” explains Lacayo. “You just turn your insert around and away you go. The
Chase4Mill system, with its 90°, four-edged inserts, handles everything from rough milling
to precision shoulder work, while the ChaseMold system with RYMX inserts excels at
stainless steel milling common in marine component work.
 
TaeguTec’s DrillRush indexable drilling system covers hole-making from 8 to 80 mm
diameter.
“The workhorses at Mathison are the little end mills, indexable tools from 8 to 25 mm
diameter,” says Lacayo.
For turning and parting operations on the CMZ lathes, TaeguTec’s face grooving systems and
parting tools deliver the reliability and surface finish required for challenging marine
applications.
 
What distinguishes TaeguTec is the consultative approach.
“We quite often pick a tool out of the book, and Iain says no, you want that other one
because it’s got double the number of edges on the tips, for example,” reveals Mathison.
“I’d much rather pay a little more for a tip and have eight edges than just two. He saves us a
lot of money with his knowledge of the TaeguTec range.”
 

With the SYIL X5 running TaeguTec tools at their designed parameters, improvements across
every metric have been substantial.
“Tools are definitely lasting longer because we’re now able to use the right speeds and
feeds.”
 
Impressed by the transformative results, Mathison Engineering has purchased a SYIL X11
machining centre with a five-axis rotary table.
“We’ve never done five-axis before, but when we need to talk to someone about five-axis,
we go straight to Iain for his advice.”
TaeguTec is already positioned to support this development. The X11 is equipped with 20
bar coolant pressure specifically to enable TaeguTec’s Typhoon high-speed machining
system.
 
“We’ve already started asking Iain questions about the Typhoon and how it works,” says
Mathison. “We’ve now got the equipment that will handle his tooling, allowing us to take on
more complex work.”
Operating at 35,000 rpm with high-pressure coolant delivery, the Typhoon system will
enable even more aggressive cutting parameters.
“The X11 will take Mathison into the area where small cutters are in the ideal window of
where they should be,” explains Lacayo.
 
The relationship extends well beyond cutting tools. Mathison particularly appreciates
TaeguTec’s comprehensive spare parts support: “We can buy screws, seats, clamps –
unbelievable. We can buy those parts, so the expensive holder doesn’t become obsolete.
We can just refurbish it, and we’re off and running again.”
 
Looking ahead, TaeguTec is working closely with SYIL to provide integrated tooling packages
for new machine installations through a voucher programme. This ensures that from day
one, machines and tools are optimally matched.
 
“Now the tooling and the machine are paired together; they work well as a team,”
concludes Mathison. “That’s what makes the difference.”
For Mathison Engineering, that team will always include TaeguTec as the go-to solution for
every cutting challenge. As the relationship between Mathison Engineering, TaeguTec and
SYIL continues to strengthen, it serves as a compelling study in how long-term supplier
partnerships, expert technical support and perfectly matched tooling solutions combine to
deliver measurable, transformative business benefits.
More information www.tageutec.com

Next Phase For LSIC

The NCC, part of the High Value Manufacturing Catapult and the University of Bristol, has confirmed that the Large Structures Innovation Centre (LSIC) will be located on the Isle of Wight. The LSIC will be an open-access national facility to support the development, demonstration and industrialisation of large, high-performance structures across multiple sectors, with an initial focus on wind energy. It will equip industry with end-to-end innovation capabilities, supporting progress from concept through to end-of-life. NCC has announced Vestas as the LSIC’s launch partner.

More information www.nccuk.com

New director for MAPAL

Mark Lich is now director of global key account management at cutting tool manufacturer MAPAL, taking over leadership of a newly established department of the same name. He reports directly to the chief sales officer Claudio Gabos. Lich joined the company at the end of 2013 and has experience in various sales positions at MAPAL. Since January 2023, he has headed the company’s sales management office, which is responsible for steering and supporting global growth and efficiency goals within strategic sales management. Lich will continue to fulfil this role alongside his other responsibilities.

More information www.mapal.com

Stratasys launches post-processing partnerships

3D printer manufacturer Stratasys has launched its Post Processing Partnership Programme, an initiative that simplifies how customers access validated post-processing solutions as part of complete, end-to-end additive manufacturing workflows. Stratasys has also named its first participant in the programme, PostProcess Technologies. Under the commercial agreement, Stratasys will offer validated post-processing solutions from PostProcess Technologies through its global sales channels, enabling customers to purchase post-processing equipment under a single Stratasys PO alongside their Stratasys systems.

More information www.bit.ly/4tuU18z