Vertical grinder prompts change in turbine industry

Founded in 1987, Zhejiang Tianma Bearing Group emerged during the rapid development of China’s precision bearing industry and has grown into an influential global manufacturer through continuous technological innovation and rigorous quality control. Uniquely, Tianma Bearing says it is the only precision bearing manufacturer worldwide with its own steel plant, enabling full control of the value chain from raw materials to finished products. Its TMB-branded bearings see widespread use in wind energy generation, rail transport and new-energy vehicles.

As a renowned supplier of precision bearings for wind turbines in China, the company also holds a significant share of the global market for azimuth and pitch bearings. Seeking to expand further within the sector, Tianma invested in advanced machining technology to support the development of wind turbine main shaft bearings.

This strategy led to the acquisition of a vertical grinding machine from Starrag Group. The collaboration between the two companies began in 2020, when Tianma purchased a large vertical grinding centre with turning capability for its Chengdu plant. According to Mu Bin, assistant to the chairman and technical director at Tianma Bearing, the machine significantly improved machining efficiency while ensuring outstanding product quality.

The success of this first installation established strong trust between the two companies. When Tianma sought to enhance its capabilities for producing wind turbine main shaft bearings, components that demand extremely high precision and reliability, it again selected Starrag technology.

The Starrag Berthiez RVU 2300/220 vertical grinder has delivered impressive results. Machining time for sample components has been reduced from three to four days to just four to five hours, increasing productivity and accelerating R&D cycles.

More information www.starrag.com

UK foundry buys estate

A major UK foundry has reinforced its commitment to the Black Country with the purchase of the Moxley Industrial Estate. Alucast, which provides high-pressure, low-pressure, sand and gravity casting services, has spent £1.8m on the site in Wednesbury, protecting the future of it three current units and supporting estate neighbours Kingfisher Enamelling Co and BES Group Testing. Located just a few miles from the M6 and M5 motorways, the 5-acre site is well-known in the local manufacturing community and has been home to Alucast for nearly 65 years.

More information www.alucast.co.uk

€45m casting investment

Horse Powertrain, a global specialist in low-emission propulsion systems, has invested €45m to expand cylinder-head casting processes at its plant in Valladolid, Spain. The new aluminium casting facility will be the first in the country to cast cylinder heads using the tilting gravity die casting (TGDC) process. Compared with traditional high-pressure die casting, TGDC enhances the structural integrity of finished components. Once this investment comes online, Valladolid’s annual production capacity for cylinder heads will rise from 300,000 to 360,000 and yield 150 new roles.

More information www.horse-powertrain.com

Wall Colmonoy marks apprenticeship milestone

Global materials engineering company Wall Colmonoy is marking the 10th anniversary of its bespoke apprenticeship programme, celebrating a decade of sustained investment in engineering skills and advanced manufacturing capability in Wales. Launched in 2015 at its Pontardawe headquarters in the Swansea Valley, the programme was designed to build the expertise required to support Wall Colmonoy’s advanced materials and manufacturing operations. Over the past 10 years, the programme has become a structured pathway that spans apprenticeships, higher education and degree-level study in the workplace.

More information www.wallcolmonoy.com

SYS achieves Stratasys ‘Number 1 Parter’ status

A 20% increase in 3D printing hardware sales has helped a UK-based technology specialist claim ‘Number 1 Partner’ status for Stratasys across the EMEA region. SYS Systems, which is part of the Derby-based Carfulan Group, has seen revenues for its additive manufacturing solutions hit over £4m for the first time. This achievement, in combination with ‘outstanding customer service and technical expertise’, led to the prestigious honour from Stratasys, one of the world’s leading industrial 3D printer brands. SYS Systems’ £2.5m Advanced Innovation Centre showcases more than 25 different Stratasys technologies.

More information www.sys-uk.com