A new side to Vollmer sharpening machines

Vollmer recently launched its next-generation saw blade sharpening and servicing machines, the CS860 and CSF860. Here, the company explains the new CSF860 technology for the side grinding of circular saw blades in more detail.

With a new foundation, construction, frame, software and hardware, the new CSF860 is an entirely different machine from its predecessor, the CHF270. As with all machines in the Vollmer portfolio, the foundation blocks of all product developments are flexibility, productivity, reliability and quality.

As a baseline statistic, the CSF860 is 2-4% more productive than the previous CHF270, which is a result of the machine’s kinematics and design. Users can also add up to 20% cycle time savings derived from new software updates that precisely calculate the grinding area and eliminate ‘air cutting’.

In addition, there is a new saw carrier and R2 axis for the flange management system that eliminates 10-15 minute changeover times between different blade types. It is possible to eliminate the manual measuring of 2 to 3 minutes per saw blade with the new measurement and calibration system, which also eradicates the 25+ seconds of non-productive grinding wheel calibrating and checking.

While these statistics typify just a few of the cycle time and automation benefits, energy consumption has been reduced by more than 10%, while the new construction introduces ergonomic features for the operator, such as a ‘deep cut’ door that opens further than before. This gives the operator greater access to the work envelope, and for heavy blades that may need lifting via an overhead gantry, the new door design also opens at the top for overhead access.
For further information www.vollmer-group.com

Turnkey machining at ETG Ireland open house

On 27-29 September, the Engineering Technology Group (ETG) Ireland will be hosting an open house event at its Newbridge facility in County Kildare. Themed ‘Discover Turnkey Excellence’, the event will feature turnkey machining cells, work holding and tooling technology – all operating in complete synergy as part of live demonstrations. The machining presentations will take place every day on a selection of machine tools from ETG principals that will include Mitsubishi and Quaser, with support from trusted partners such as Verisurf, Scantech, Zoller and Heidenhain.
For further information www.engtechgroup.com

Industry collaborations inspire art festival

Earlier this summer, the fourth Art in Manufacturing series took place at various locations near Blackburn, an event that involved embedding artists into working industrial environments. By way of example, the repetitive beats created by the machines that make giant steel saw blades at the 80-year-old Lancashire Saw Company inspired resident artist Jacqueline Donachie.

Jacqueline Donachie is an award-winning Scottish artist based in Glasgow. She has forged an international reputation for a socially-engaged art practice and was the recipient of the inaugural Freelands Award. Responding to her residency at Lancashire Saw Company, Donachie presented IMPERIAL. Inspired by the evocative sounds of the factory’s machinery and its canal location, the new film work amalgamates the combination of fast beats, slow canals and the repetition of industry.

The original soundtrack makes a connection to the underground dance scene of the late 1980s that was particularly prevalent and influential in Blackburn and East Lancashire. This Art in Manufacturing commission was in partnership with Super Slow Way’s Pennine Lancashire Linear Park pilot project. The film’s premiere took place at the Mill on the Leeds and Liverpool Canal, inviting audiences to experience the canal and rediscover it as a place of cultural activity.

Elena Jackson, co-director of the National Festival of Making and curator of Art in Manufacturing, says: “This was the first time we presented work from resident artists after two years of festival cancellation. In that time, our factory partners have maintained their commitment to the programme and the artists in residence with them, working through the most challenging of periods to realise the artistic outcomes that we saw over the festival weekend.”
For further information www.festivalofmaking.co.uk

EMAG reports success at new exhibition

Flexible and at the same time highly productive solutions for grinding for electromobility and similar applications – this is what the EMAG Group demonstrated at the GrindingHub exhibition earlier this year. The company put together an interesting programme for the new trade fair for grinding technology. In addition to exhibits such as universal cylindrical grinding machines from EMAG Weiss and the VLC 350 GT combination machining machine, the company gave an insight into developments in the field of Industry 4.0 and IoT, in which a lot has happened in recent years – including in grinding technology.

In order to make it as easy as possible for EMAG customers to enter the world of data-optimised production, machines can now be delivered IoT-ready. This makes it possible to integrate the machines directly and without major effort into existing IoT networks.

Emag Weiss showed two machines at GrindingHub: a W 11 CNC and a W 11 EVO. The W 11 CNC is a grinding machine equipped with a modern, fast, grinding-oriented control, while the W 11 EVO is a further development of the well-known K11 series. The latter is a new, contemporary version of the conventional grinding machine with many extras that make production life easier: hydraulic-free, axle drives with servomotor and ball screw, modern HMI with touchscreen, automatic parallel dressing and free-driving.

Both machines offer high precision in external round machining with a grinding length of up to 2000 mm and a maximum grinding diameter of 360 mm.

EMAG also presented a VLC 350 GT for the first time at GrindingHub. The GT abbreviation stands for ‘Grinding’ and ‘Turning’. They indicate the strength of this machine: the combination of grinding and turning (plus other processes) with the proven EMAG pick-up automation enables countless manufacturing solutions.
For further information www.emag.com

Remove rust without harming the environment

Evapo-Rust from CRC Industries is a water-based rust remover that is biodegradable and non-toxic for the user and the environment. Its award-winning formula eliminates rust without having to scrub or sand parts. Furthermore, it is economical as the product is suitable for reuse several times. CRC says that Evapo-Rust can restore metal parts and tools rapidly and efficiently in all industries: automotive, construction, marine and general metalworking.

To use Evapo-Rust, which is REACH compliant, simply immerse the part in a bath of the ready-to-use solution. The rust then detaches from the metal surface and remains suspended in the liquid. Notably, the active ingredient in the formula binds exclusively to iron, removing only the rust from steel, iron, cast iron and chrome. It thus preserves the non-oxidised metal and is harmless to other metals. Compared with conventional acidic or basic strippers, CRC Evapo-Rust is non-toxic, non-caustic and non-corrosive, and does not affect plastic, PVC, Viton and non-oxidised paint on treated parts.

According to CRC, Evapo-Rust removes the thickest layers of rust down to bare metal, leaving no residual layer and requiring no sanding or blasting. The treatment is fast: it is possible to remove a light layer of rust in only 15 to 30 minutes; a medium layer in 6 hours; and a thick layer in 12 to 24 hours. It works at room temperature, although it is possible to accelerate results by heating to 50°C.

It takes 5 litres of Evapo-Rust to remove 0.3 kg of pure dry rust. Moreover, preliminary cleaning is only necessary in the case of very dirty and greasy parts.
For further information www.crcindustries.com