Laser texturing of titanium implants

Today, the gold standard for titanium implants features textured surface on all areas where integration with bone needs to take place.

Traditionally, these functional textured surfaces have been achieved through the use of grit blasting (also known as sand-blasting), either alone or in combination with chemical etching. However, laser texturing replaces a random process such as blasting or etching, with a digital one.
Pulses of laser light, often delivered in a nitrogen or argon shield gas environment, are directed at the material surface. The laser heats and modifies the metal, creating local surface deformation. Pulse duration, measured in nano-, pico- or femtoseconds, is very short and the impact location and pattern are precisely controlled with an end result that is repeatable, clean, requires no consumables, needs no secondary handling, and does not require 100%
final inspection.
The use of laser texturing allows a surface to be structured/textured with a precise, repeatable pattern and enables both product engineers and manufacturers to design in and meet more exacting specifications for roughness. Multiple different textures can also be applied on the same device without any need for masking, while elements such as 2D barcodes or other UDI features can be easily integrated.
A key criterion in the quality of a laser texturing solution is the ability of the system to correctly compensate for curved surfaces. Most commercially available systems introduce errors when applying a texture to curved geometry. However, GF Machining Solutions’ laser texturing machine tools make use of advanced software to allow the texturing of even the most complex surfaces.
For further information www.gfms.com

Appointment strengthens sales support at Gewefa

Gewefa, a specialist in tool-holding and associated equipment, has strengthened its sales and technical support team with the appointment of Jamie Moffat as sales coordinator.

Moffat joins from Honda Europe in Swindon where he was a service quality coordinator, and where he used his previous experience in the automotive sector to good effect. “Moving into the production engineering sector is an exciting challenge and I am rapidly appreciating the role that tooling and tool holding plays in quality, and the overall productivity issues surrounding metal cutting,” says Moffat.
For further information www.gewefa.co.uk

Fintek achieves GE certification

GE certification for mass surface finishing has been gained by Fintek. Adding to its existing AS9100 and AS9001, the new certificate is an important milestone for the company as it continues to expand its subcontract surface finishing services in the aerospace sector.

Fintek is engaged in pioneering work with several aerospace component manufacturers, working closely with them to eliminate production bottlenecks where hand and traditional finishing methods are not able to achieve higher quality surface finishing requirements in shorter times.
Of particular concern for many aerospace parts manufacturers is the unseen damage caused by manual deburring using small power tools. These can sometimes cause accidental nicks that lead to fatigue, possibly with catastrophic consequences. Another hand-finishing issue is missed burrs that are subsequently peened over. Again, peened burrs can become sources of component failure.
Key in addressing these issues has been the introduction of controllable stream-finishing systems by OTEC Präzisionsfinish. Fintek, which represents OTEC in the UK, has been able to develop special processes to dramatically improve the efficiency and, importantly, the quality of surface finishing for aerospace manufacturers. Typical components benefiting from superior and more consistent surface finishing includes turbine blades, extremely thin parts, gear wheels, fasteners and even cutting tools.
To accommodate additional stream finishing units and meet demand for these processes, Fintek is planning to extend its existing facility.
“These are exciting times as much of the R&D work we have undertaken with Formula One teams is proving to be adaptable to aerospace, and we can offer manufacturers mass-finishing options to boost productivity and quality where previously they did not exist,” says Jonathan Dean, managing director. “GE certification is another step forward for us.”
For further information www.fintek.co.uk

Mitsubishi opens latest MTEC

Cutting-tool specialist Mitsubishi Materials has opened its MTEC (Mitsubishi Technology and Education Centre) near Stuttgart, Germany.

The facility represents significant investment for the present and future needs of Mitsubishi’s development towards providing customers with turnkey metal-cutting solutions. MTEC houses the latest turning and milling machines, including a five-axis machining centre. Further equipment includes advanced coordinate measuring and inspection devices, together with the latest in tool-setting technology. Yutaka Tanaka, president of MMC Hardmetal Europe (Holdings) GmbH, says: “It is our expectation that this new facility will become respected for providing closer, direct engineering contact with our customers.”
For further information www.mmc-hardmetal.com

Laser Lines is Xact agent

Laser Lines has been named as a UK reseller of Xact Metal’s 3D-printing systems.

The company will be distributing the Xact Metal XM200C and XM200S machines immediately, and the XM300C model when it becomes available in 2020. With compact footprints, the XM200S and XM200C machines offer a 127 x 127 x 127 mm build chamber. Supporting stainless steel, super alloys, tool steels, aluminium, titanium and bronze, the open platform of Xact Metal machines means that qualified users can develop their own printing parameters and use their own powder.
For further information www.laserlines.co.uk