Digital-ready fine-boring system

Kennametal has introduced a new line of digital-ready fine boring tools that is said to make precision adjustment easy, enabling more productive, predictable and accurate boring.

The eBore fine-boring system consists of cutting units to cover a diameter range from 6 to 1020 mm, and an optional digital display that makes precision adjustments as simple as turning a screw.
“For many workpieces, the boring operation is often the final step, and a simple mistake can lead to scrapped parts,” says global product manager Marcus Paul. “The eBore does away with the traditional ´count the graduations´ approach to boring and reduces costly mistakes. We’ve found there is tremendous operator acceptance due to its simplicity and ease-of-use. And because the same eBore digital device can be used across multiple types of tools and on various machines, it’s easy on the budget.”
Offering no-mistake adjustments and accuracy to within 2 µm, Kennametal´s eBore digital device is an optional – though extremely useful – part of the Kennametal digital boring system. The chip and coolant-resistant device contains a glass scale that keeps track of boring-bar movement. Simply snap it in place, turn the boring head’s adjustment screw by the desired amount, and the tool is ready for the next boring operation.
Ultimately, with eBore, there is no need to remove the boring head from the spindle for adjustment, nor to count graduations or take notes. Concerns over backlash and movement due to overtightening of the boring head’s locking screw are a thing of the past, as are endless test cuts and ‘sneaking up on the bore’. The result is less scrap, less downtime and faster set ups. The device shuts off automatically after 30 seconds and provides more than 5000 adjustments between battery changes.
For further information www.kennametal.com

£30m nuclear sector contract for TSP

Workington-based TSP Engineering has been awarded a £30m contract to manufacture nuclear waste containers for Sellafield Ltd.

The 50-tonne, lead-lined containers will transfer nuclear waste from the legacy Magnox Swarf Storage Silo to newly built storage facilities on the site. This new work is expected to create or sustain approximately 200 jobs at TSP Engineering. Alongside other orders placed with the business, the work will bring the TSP Engineering workforce to more than 250 people.
Martin Chown, CEO of Sellafield Ltd, says: “TSP’s success in winning this contract proves our nuclear supply chain can compete with the best in the world.”
For further information www.tsp-engineering.co.uk

Milling cutters for tool and mould making

Mapal has introduced a completely new line of solid-carbide end mills – the OptiMill-3D series – which has been specially developed for the tool and mould-making industry. Along with extremely heat-resistant coatings and special carbide substrates, the new cutting tools are characterised by dimensions and geometries specifically adapted to mould making.

Suitable for milling hard parts in the domain of 45 to 66 HRc, the OptiMill-3D-HF-Hardened is offered with four or six cutting edges. Mapal has developed the two variants for high-feed milling on particularly challenging materials. In addition, to optimise performance and longevity on challenging tasks like interrupted cutting, the company has developed special face geometry.
The four-flute tool is the primary choice for roughing and pre-finishing. Available from 2 to 16 mm diameter, the four-flute tool is suitable for long overhang applications such as machining in deep cavities.
Also designed for roughing and pre-finishing, the six-flute series is said to demonstrate impressive characteristics when finishing flat surfaces with a high feed rate. Moreover, with a PVD coating, the tool dissipates heat generation to ensure tool life is prolonged. Available from 6 to 16 mm diameter, the OptiMill-3D-HF-Hardened is complemented by the three and four-flute OptiMill-3D-HF for softer material machining.
Also new to the solid carbide range is the new OptiMill-3D-CR-Hardened with a corner radius. Suitable for finishing 3D mould tools up to a hardness of 66 HRc, this line produces smooth, high-gloss surface finishes when machining at maximum feed rates. Offered in diameters from 4 to 12 mm with accurate corner radii of 0.5, 1 and 2 mm, the PVD coated OptiMill-3D-CR-Hardened is available with a selection of different lengths to suit the machining demands of users.
For further information www.mapal.com

Carfulan expands workforce by 20%

Carfulan Group has expanded its workforce by almost 20% as it continues to strengthen its offering to UK manufacturers.

Part of a revamped five-year business plan, a targeted recruitment drive has seen eight new faces join the group across its four companies: OGP UK, SYS Systems, Zoller UK and ViciVision UK. In total, Carfulan now employs more than 50 people.
Managing director Chris Fulton says: “Our new five-year business plan takes us up to 2025 and people are critical to its success. We’ve made a significant investment up front to get the right people through the door and fully up to speed, so that by the end of this period we’re confident we’ll have a field-leading team right across the group. The recruitment drive isn’t stopping here – if we continue to be successful we’re keen to grow further, across all of our companies.”
For further information www.carfulan.com

Kyocera unveils parting-off solution

With the new KPK series, Kyocera is adding a new product line to its parting-off range. The KPK series has been developed to provide a high-performance parting-off solution supported by a strong clamping mechanism for added safety and security.

Kyocera’s KPK series is said to ensure stable and safe cutting. When it comes to parting-off operations in general, the workpiece can be difficult to secure, which leads to rigidity and chattering issues. Therefore, the cutting speed is usually low at the rotational centre of the workpiece. In addition, tools tend to be broken easily by chip issues.
All of these problems are said to be eradicated with the KPK series as it features a new insert, blade and tool-block design for rigid, safe and speedy parting-off operations in workpiece materials that include steel, stainless steel, cast iron and aluminium. Due to easy insert replacement, downtime is reduced to a minimum. The firmly-secured insert uses three contact surfaces to ensure safe clamping, which eliminates chattering and makes the parting-off process a lot safer.
Proprietary chip-breaker technology is inherited from the KGD line-up and is said to provide excellent chip control. Thanks to this technology, tool life is longer and the machining stable, says Kyocera. The rigid tool-holder block not only prevents chattering, but provides internal coolant, which again increases tool life, even under normal pressure.
For further information www.kyocera-unimerco.co.uk