Innovations from Leader Chuck

At EMO 2019, which took place recently in Hanover, Leader Chuck International demonstrated the latest work holding and productivity enhancing products from its range. Visitors were able to see first-hand innovations that included Blue Photon, CARVEsmart, Jato Precision and Orange Vice, with Leader’s 25 sq m stand hosting static and dynamic demonstrations of the improved efficiency and accuracy available from all of these technology providers.

Blue Photon is a photo-activated adhesive method of workpiece clamping that offers engineers the opportunity to take a fresh look at challenging applications.
Managing director Mark Jones says: “Adhesive work-holding technology is the perfect solution for holding delicate workpieces that are prone to distortion in the machining process. Parts such as large, thin rings and turbine blades are easily held in place by Blue Photon without the distortion that is caused using many other work-holding methods.
Elsewhere on the stand, Leader shone the spotlight on the Jato range of rotary, static and three-jaw diaphragm chucks. Offering high repeatability of concentricity, as well as low and adjustable clamping forces for efficiently loading and unloading fragile and thin-walled components, examples of Leader’s extensive Jato range were on display.
EMO 2019 also witnessed the launch of the Orange Delta IV compact vices and zero-point sub-plates for use in multi-axis and high-density milling set ups. The patent-pending Orange Delta IV vices feature a small 150 x 100 mm footprint and an integral zero-point interface, cross compatible with the company’s proprietary locating systems, as well as 52 mm pull-stud interfaces from other brands. Unlike self-centring vices common in the industry, the Orange Delta IV uses a novel serrated design that combines the best of self-centring vices and serrated fixtures.
Alongside the Orange Delta IV, Leader demonstrated a range of Orange machining vices that featured, as standard, the CARVEsmart quick-change vice jaw system with QC dovetailed jaw technology.
For further information www.leaderchuck.com

AFRC and Siemens in partnership

A ‘Tier One Partnership’ has been agreed between the University of Strathclyde’s Advanced Forming Research Centre (AFRC) and global technology giant, Siemens.

The partnership aims to stimulate the uptake of digital technologies within the manufacturing industry and support the factories of the future across Scotland. Combining advanced manufacturing and digital expertise, the two organisations will work together to increase the adoption of industry 4.0 within the UK supply chain. Siemens will provide the research centre, located next to Glasgow Airport, with support in kind to the value of £200,000 per year.
For further information www.strath.ac.uk/research

Erowa Robot Easy offers ‘loads’ more

At the recent EMO 2019 exhibition in Hanover, visitors were able to see the new Erowa Robot Easy 800, an automated system that has been designed to open up new possibilities in machine loading.

With this robot, parts up to 850 mm diameter by 1000 mm long, with a maximum weight of 800 kg, can be reliably delivered to the machine tool’s working envelope. UK availability is via REM Systems.
With a wealth of experience based around this technology, Erowa knows that maintaining the high productivity of an automated system also means that ergonomics need to be taken into account. A central set-up station with a swivel crane assists the operator’s daily work considerably. Here, rotatable magazine plates simplify set-up and preparation, while pre-centring facilitates
pallet positioning with crane and lift gear.
The stable transfer axis of the robot has a large travel of 3200 mm, and can be used to load machine tables between 765 and 1200 mm. As a result, there is sufficient space for an operator to manually set up work at the machine table, if there is a need to ‘break into’ the production run or some special fixturing is required, for example. The magazine has a loading capacity of 6400 kg within a compact 9 sq m footprint.
All of the data required for the production cell is available at a glance, including worklist, magazine loading, tool availability and priorities, via the Erowa process control system.
For further information https://remsystems.co.uk/

Vice for five-axis machining

A range of compact work-holding systems suited to metal-cutting operations on five-axis machining centres has been introduced by Roemheld UK. The SCS vices are manufactured by the German group’s Hilma division in Hilchenbach.

Hilma’s fixed-jaw SCS vices are designed to allow good accessibility of tools to the component. It means that five-sided machining can be achieved without collision using short standard tools, lowering costs and improving workpiece accuracy due to the generation of less vibration.
Stable clamping systems and the high retention force resulting from the use of a reversible jaw mean there is no need to pre-stamp a workpiece before it is secured, even when it is clamped on just a few millimetres of material. Repeatability of positioning is to within ±10 µm.
The SCS work-holding systems have comprehensive swarf protection, so are suitable for use in multi-pallet prismatic machining cells. Operation is either mechanical, via a threaded spindle and torque wrench, or hydraulic, using a single-acting cylinder to effect the clamping pressure, with unclamping achieved by spring force.
Base lengths up to
350 mm are offered, with different clamping ranges to 300 mm, while clamping force is up to 40 kN at 100 Nm torque. A range of hardened and ground jaws, as well as soft jaws, in 80 and 120 mm widths to suit the various vice models, is available, as are customised versions in other lengths, or with individual mounting holes, including for zero-point clamping.
For further information www.roemheld.co.uk

Rolls-Royce award for JJ Churchill

Leicestershire-based precision engineering business, JJ Churchill, has been presented with the Rolls-Royce ‘Trusted to Deliver Excellence’ award. JJ Churchill specialises in the aerospace and defence sectors, and has more than 80 years’ experience in producing gas turbine blades from forgings, castings and solid billets.

The business was one of four companies presented with the award in a ceremony which took place in front of 120 business peers. The Rolls-Royce Trusted to Deliver Excellence award blueprints the ongoing commitment to delivering excellence to stakeholders and wider partnerships.
For further information www.jjchurchill.com