Alloyed Ltd has secured funding from the Aerospace Technology Institute (ATI) Programme for a £1m project to accelerate development of ABD-1000AM, a next-generation nickel-based superalloy designed specifically for additive manufacturing.
The project, delivered in collaboration with aircraft engine specialist ITP Aero and Cranfield University, aims to further enhance the material’s performance and manufacturing readiness. ABD-1000AM has been engineered to withstand the laser powder bed fusion process without cracking, overcoming a key challenge associated with high-temperature nickel alloys.
The material is expected to play an important role in future ultra-efficient jet engines, where complex, lightweight components must operate reliably in the extreme temperatures and harsh conditions found within combustion systems.
Support from the ATI Programme will help accelerate adoption of high-performance 3D-printed aerospace components and strengthen the UK’s position in advanced manufacturing technologies.
“Alloyed has been fortunate to partner with the ATI in several key technology areas, ranging from new material design to digital software platforms that support additive manufacturing adoption,” says Dr David Crudden, chief metallurgist and head of new market development at Alloyed. “ABD-1000AM is the world’s highest-temperature nickel-based superalloy designed for additive manufacture. We’ve identified significant demand for the material and believe it has the potential to be a game-changing technology for gas turbines in aerospace propulsion and industrial power generation.”
Cranfield University will contribute its expertise in high-temperature materials degradation and protective coatings, while ITP Aero will provide specialist knowledge in advanced combustor technologies for commercial and defence aviation applications.
Rob Mitchell, director of engineering at ITP Aero UK, says the project demonstrates the value of collaboration between academia, SMEs and industrial partners in shaping the future of aerospace technology and accelerating the development of next-generation propulsion systems.
More information www.alloyed.com
