ONA EDM installed at Concours Mold

Concours Mold, which claims to be one of the leading manufacturers of large automotive moulds in North America, is relying on recently installed ONA EDM technology to help it meet the demands of customers that include General Motors, Ford, Nissan, Chrysler, Tesla, Toyota, Volkswagen, BMW and Mercedes-Benz. ONA EDM technology can be acquired in the UK from CNC International.

To provide a reliable response and the best possible service to such important companies, Windsor, Canada-based Concours Mold has acquired a double-head ONA TQX10 die-sink EDM machine, which is said to be the biggest in the market, with travel distances available up to 3000, 1500 and 1000 mm in the three linear axes.
By combining the machine’s two heads simultaneously and independently it is possible to save 50% of the erosion time and increase productivity by 200%. The TQX10 package purchased by Concours Mold also includes two Erowa robots for changing electrodes.
At Concours Mold, lead time times for moulds are currently between 8 and 24 weeks, depending on size and technical complexity. The company manufactures between 300 and 350 moulds per year.
Sales manager at Concours Mold, Ed Ergun, says: “We are always looking for the latest breakthroughs in machinery and equipment; anything that results in better quality parts and shorter lead times for our clients.”
For further information www.onaedm.com

FANUC EDMs displayed at EMO 2019

Developed for high-precision cutting tasks mandated by the medical, as well as the tool and mouldmaking industries, two models from the Robocut range of wire EDM machines from FANUC were fully operational on the company’s stand at the recent EMO 2019 exhibition.

The smaller α-C400iB model was supported by a collaborative robot, complete with iRVision to identify components that need to be machined, while the larger α-C800iB machine was cutting aerospace parts.
Elsewhere on the stand, FANUC gave a full European debut to the company’s IIoT platform, which is called FIELD (FANUC Intelligent Edge Link and Drive). The FIELD system connects a broad range of FANUC and third-party production technologies – including both new and legacy models – to provide fast, centralised access to all production data within a factory; helping end users take a decisive step towards smart factory status.
Unlike other IIoT solutions, FIELD is ‘edge-heavy’, which allows data to be collected and processed at source on the shop floor, rather than in the cloud, thus giving the operators access to far more accurate real-time data and analytics, explains the company. FIELD is fully scalable across multiple cells within a factory, to allow manufacturers to make informed and intelligent decisions that can drive tangible improvements in productivity.
The FIELD system is compatible with a number of different applications, including those designed by third parties, such as software houses, system integrators and even end users. FANUC’s FIELD system app store will launch in Q4 2019.
For further information www.fanuc.eu

Complex internal structures

Wenzel will use Advanced Engineering to shine the spotlight on its exaCT U, which is designed for the measurement and testing of components where 3D data of complex internal and external structures are required.

Available to view on stand D20, the exaCT U can be used universally and is designed in such a way that each customer can tailor its individual system with the appropriate X-ray source and detector. The measuring volume of the machine is specified as 700 mm high by 300 mm diameter.
For further information www.wenzel-group.com

E-mobility solutions

Trumpf will shine the spotlight on its e-mobility solutions from stand E22.

For instance, battery manufacturing alone accounts for 10% of the company’s turnover in the automotive sector, and more than 500 Trumpf lasers have already been installed worldwide for this purpose. Indeed, the company’s lasers are proving suitable for the mass production of batteries, high power electronic systems and electric drives. Visitors to the exhibition will learn about the latest Trumpf developments for e-mobility, which range from lasers that can weld all the seams on an electric motor in just one minute, to its TruConnect solutions, which allow the entire production process to be digitised.
For further information www.trumpf.com/en_GB

Latest Vericut 9.0 features on show

Visitors heading towards CGTech on stand L152 can see a demonstration of the newly introduced features in version 9.0 of the company’s Vericut CNC machine simulation and optimisation software.

Vericut 9.0 features several enhancements designed to increase power and improve efficiency. For instance, users can now: save time with instant access to viewing the workpiece, CNC machine, or both; use major functions (like Section, X-Caliper and Auto-Diff) in any view; easily switch between workpiece and machine views, layouts and docking arrangements; and auto-configure Vericut for optimisation with improved connectivity to tooling websites and cloud repositories.
“The all-new graphics display in Vericut 9.0 sets the bar for realism and streamlines user actions in all views,” says Gavin Powell, technical director at CGTech Ltd. “In version 9.0, there’s more flexibility to display/hide the machine and other components, as well as enhanced sections and better translucency. In addition, most users will experience gains in performance, especially in Vericut’s free Reviewer app.”
For further information www.cgtech.co.uk