Midaco Offers Pallet Changers in Baltic States

Midaco is announcing a notable milestone in CNC productivity across Europe as it joins forces with Abplanalp in the Baltic States (Estonia, Latvia and Lithuania). According to US-based Midaco, the new partnership underscores the company’s dedication to delivering innovative solutions that elevate efficiency and performance in the CNC industry. Machine shops in the Baltic territory can now anticipate advancements tailored to meet their evolving needs.

Established in 1969, Midaco is renowned for both automatic and manualpallet changers. All models of the automatic pallet changer system are available with a light curtain package. With three-sided guarding via a light emitter, mirrors and sensors, a pallet change will not occur upon breaching the invisible light beams surrounding the shuttle system.

In recent years, Midaco has expanded its line of pallet changers to accommodate the need for large precision parts machined to tight tolerances for the aerospace, energy, automotive, military, power generation, oil and gas industries. These jobs cause significant spindle downtime due to the long and involved process of heavy, large part changeovers.

When combined with crane loading, first article inspection and job interruption tasks, a machining centre can be idle for anything from 30 minutes to two hours. As a result,a large vertical bridge mill or double-column machining centre can be idle up to 70% of the time. Midaco single/dual automatic pallet changers are alsosuitable for machining centres which do not move in Yaxis, ensuring for the long component changeover process takes place while the machine is cutting.

More information www.midaco-corp.com

Sandvik buys work-holding specialist PDQ

Sandvik has acquired PDQ Workholding LLC (PDQ), a US-based company specializing in custom work-holding fixtures and tooling for various industries, including aerospace, automotive and energy. PDQ will be reported in Walter, a division within Sandvik Manufacturing and Machining Solutions, thus supporting the strategy to grow in advanced machining solutions and lightweight materials.

The acquisition of PDQ will strengthen Sandvik’s offer to customers primarily in North America, enhance relationships with machine tool builders, and allow for earlier access to component projects in which both efficiency gains and the right selection of cutting tools are of importance. PDQ produces stationary, hydraulic and automated fixtures, alongside indexable tool bodies and carbide round tools.

“The addition of PDQ will enhance our customer offer within machining solutions and strengthen growth prospects in the US, very much in line with our strategy,” says Stefan Widing, president and CEO of Sandvik.“I’m pleased to see us complete another acquisition that further improves our ability to create value for our customers and stakeholders.”

Founded in 2010, PDQ operates from two manufacturing sites and has 107 employees. In 2023, the company reported a revenue of $36m. The impact on Sandvik’s EBITA (earning before interest, taxes and amortisation) margin and earnings per share will be limited.

More information www.sandvik.com

Advanced work-holding products on display

For the first time at a major UK exhibition, Roemheld used the recent MACH 2024 exhibition in Birmingham to demonstrate its recently introduced, mechanically operated, centric (self-centring) machine vice. Manufactured at the group’s Austrian factory, the new Hilma.UC 125 vice is of modular build and is intended for three- to five-axis prismatic machining applications.

The design ensures easy tool access to the workpiece from all sides, allowing the use of short tools for high-precision machining in a single setup. Versatility in operation arrives courtesy of a separate vice base and two individual jaws which, upon turning a single handle, travel simultaneously inwards towards the centre to clamp the workpiece and out again to release it.

Clamping force exerted via the upper spindle is up to 52 kN. A central bearing on the lower, unloaded spindle, which is for positioning the jaws, ensures that each component receives precise clamping in the vice centre. The repeatability of workholding from part to part is better than ±0.01 mm.

Upon turning the clamping spindle, force increases on the workpiece via outer claws over the jaws. An active pull-down mechanism in the clamping jaws prevents the workpiece from lifting. Having both a tensioning spindle and an adjustment spindle prevents the application of force to the base, avoiding distortion.

The universal clamp, hence UC in the product name, is adaptable to accommodate a wide variety of prismatic and round workpiece geometries and sizes in just a few steps. It is possible to extendthe jaw opening quickly to 600 mm, one of the largest available on the market, reports Roemheld.

More information www.roemheld.co.uk

Schunk hosts Dutch high-tech network

A delegation of Dutch high-tech suppliers travelled through Baden-Württemberg last month with clearly defined goals, also taking the opportunity to stop by tool-holding and work-holding specialist Schunk. The trip focused on cross-industry exchange and intensifying co-operation between the Dutch and German manufacturing industries to overcome global challenges together and ensure competitiveness.

Germany is known for its engineering skills and innovative strength, particularly in the automotive and mechanical engineering sectors. In the Netherlands, renowned technology pioneers are also shaping progress in growth sectors such as the electronics and medical.

The trip was organised by the Brabant regional development agency BOM, the Brainport Industries Network Organization and the VDMA (German Machinery and Equipment Manufacturers Association). Delegates included suppliers to global OEMs and members of the Dutch high-tech network ‘Brainport Industries’, which aims to strengthen value chains sustainably through co-operation.

On the second day of their innovation trip, the delegates visited Schunk’s headquarters in Lauffen and the neighbouring automation plant in Brackenheim-Hausen. There, they were given an exclusive insight into the automation and production processes at Schunk.

At the CoLab Robot Application Centre, there was an open, lively exchange about current trends and automation solutions in dynamic industries such as e-mobility and life science. In addition to networking, the focus was primarily on collaboration opportunities: the aim is to strengthen the complex supply chains of the high-tech sector and promote growth and competitiveness in the long term.

Schunk CTO Timo Gessmann says: “By joining forces and maintaining an open technological dialogue, we combine our strengths and overcome challenges together.”

More information www.schunk.com

Fixture for jet engine turbine manufacturer

The OP-20 is part of a suite of fixtures that bespoke work-holding solution specialist Brown & Holmes has provided for use in the manufacture of aircraft turbine blades. In this case, the Singapore-based client had a good idea of what required machining at different operations. The challenge for the Brown & Holmes team was to ensure repeatable and accurate work holding as the company was dealing with highly complex geometry.

The project involved machining the aerofoil on both sides and around the leading and trailing edges. Platform machining additionally takes place on the fixture and, as this feature is in long-term service, it also involves machining the tip of the blade off in the same process. Access is key to ensuring a good tool path and producing the part in a single, uninterrupted operation.

As a two-part fixture, the dovetail holds the root of the aerofoil in the bottom half, where the accuracy of hold is key. The tip of the blade is then held at the top, so even if there are only microns of inaccuracy, there will be millimetres out at the top of the blade. The two halves must be completely in line to ensure that there is no variation or thickness of the finished machine parts.

Brown & Holmes has been supporting this fixturing solution for over 10 years, with some 19 fixtures used in the client’s operation in Singapore. The company supports this process with cutting trials in the UK, tool manufacture in Italy and delivery to the end user in Singapore.

More information www.brownandholmes.co.uk