Taking automation to the next level

Established more than 60 years ago, Phillips Tool was initially founded by Ted Phillips in 1959 as a tool and die manufacturing business serving local customers in the Frankfort, Indiana area. In 1962, the company started sharpening saw blades and welding bandsaw blades, and after more than 20 years of saw blade servicing playing a greater role in the business, the next generation of the family changed the company name to Phillips Saw and Tool (PSAWS). Soon afterwards, the company invested in grinding technology from Vollmer and it has not looked back since.

“Our first Vollmer in 1995 [a CHC025] blossomed and our saw shop today looks like a Vollmer showroom,” states PSAWS president Jeff Chynoweth.

While many machines at PSAWS already provide automated loading/unloading, the company never stands still.

“We changed the automation system on our Vollmer CHD270 machine from the ND230 to the larger capacity ND360, which really takes automation to the next level,” says vice president Jordan Chynoweth.

The ND360 handling system takes the previous three-station system up to six stations, providing the capacity for up to 550 circular saw blades to be loaded automatically. Not only has the ND360 increased automation capacity from 250 to 550 saws and the maximum diameter capacity from 630 to 840mm diameter, it also permits the integration of up to three grinding centres.

Regardless of the pandemic, business has remained relatively strong for PSAWS and the company has reaffirmed its commitment to customer service, ordering an additional two Vollmer machines that arrived in 2021.

“We ordered a CHD271 machine that was incorporated into the existing CHF270, CHD270 and ND360 cell to deliver complete automated production autonomy,” says Jordan Chynoweth. “We also took a CHF1300.”

For further information
www.vollmer-group.com

Saws UK selling Meber machines

Saws UK has struck up a partnership with Italian machine manufacturer Meber, to distribute its industrial cutting products in the UK. The 60-year-old family-run company manufactures a range of bandsaw machines for cutting wood, steel, aluminium, cast iron and plastic. To that extent, Meber has created customised machinery in order to cut materials requested by customers. According to the company, investing in a Meber product guarantees a sawing machine that will last a very long time, thanks to its robust design, reliability and expert build quality.

“We are extremely pleased to be the only company supplying Meber products to the UK market,” says a Saws UK spokesperson. “As a result, we’re looking forward to a productive business relationship. In fact, the first delivery of Meber machines has already arrived on the shop floor of our Crowborough showroom in East Sussex.”

In terms of products, Meber offers a range of manual and semi-automatic machines, including double-mitre, fully-automatic CNC machines. The type of companies that can benefit vary from one-man workshops and small steel fabrication companies, to steel stockholders and large industrial environments, such as the automotive sector and other heavy industries, as well as production engineering firms.

Meber can also manufacture customised in-feed and out-feed material handling systems equipped with different material end stops to suit individual company requirements.

“We’re not only delighted with the quality of the products, but happy to say that we can offer a very short lead time to deliver the majority of items in the Meber range,” says Saws UK.

For further information
www.sawsuk.com

Reliable saw line for shipbuilding

The Chantiers de l’Atlantique shipyard in Saint-Nazaire uses large quantities of profile steel in a wide variety of geometries, lengths and bends, which is why it has invested in a modern production line featuring an automatic mitre bandsaw from Behringer. The Behringer HBP410-723GA saws round profiles up to a diameter of 410 mm and flat material up to 600 mm wide.

The saw line is loaded on the infeed side by means of a transversal lift truck, which enables the buffering of round, square and flat bars with an initial length of up to 12 m. Material is positioned using two grippers, one on the infeed side and a section gripper on the outfeed side. The combination of the two grippers ensures safe material handling; even short sections sawn on a mitre are transported away reliably. The system is supplemented by an automatic marking system with inkjet technology for marking the sawn parts, eliminating manual labelling and reducing sources of error.

Cuts and offcuts are removed from the machine using a section gripper and disposed of on a material table directly behind the mitre bandsaw with a push-off device. The operator does not need to do anything. The sawn good parts are also removed by the gripper on the discharge side, moved over the discharge roller conveyor and placed on a material store arranged parallel to the roller conveyor with another push-off device. The discharge gripper easily clamps and moves cuts, offcuts and parts from 50 mm to 12 m in length.

Using this sawing solution, Chantier de l’Atlantique was able to reduce its cycle times by 50% compared with the old sawing system and drastically increase throughput – all with fewer personnel.

For further information
www.behringer.net

Automated storage halves handling and inventory

To streamline its production and logistics, Bavarian precision engineering firm Werner Weitner, which primarily manufactures components and assemblies for the global automotive and medical sectors, has centralised a large part of its activities in a new factory building at its headquarters in Eichstätt. In the process, raw material storage has been updated with the installation of two UniTower systems from Kasto, which not only save time and space, but are ergonomic and economical.

CEO Heinz Weitner says: “Our logistics was becoming a challenge, as we had expanded organically over the years. The material that is now held in the two towers of our new production and storage unit was not long ago distributed in manually operated warehouse areas across several factory buildings on our site. Now everything is bright, clean and tidy, resulting in a pleasant working atmosphere.

“We’ve used sawing machines from Kasto for many years and been extremely satisfied with their performance,” he continues. “We were aware that the company also manufactures automated storage systems for bar stock and sheet material, so we sat down together to find a solution to our requirements.”

To optimise efficiency of material flow in the new factory, Kasto recommended installing two freestanding dual tower storage systems. The UniTower 1.0 is suitable for storing and retrieving bar stock up to 3 m in length, while the UniTower 2.0 has the capacity to handle material up to 6 m long. A KastoMicut E4.6 swing-frame, pivoting-bow bandsaw is located between the two towers’ output stations. The saw is designed for the cross and mitre cutting of bar, tube and profile.

There are six other Kasto saws on site, most of which are from the KastoWin bandsaw machine series, half of which have been replaced with more recently introduced models.

For further information
www.kasto.com

Lenox wins trio of awards

Lenox has won three Pro Tool Innovation Awards, representing best-in-class products in the construction industry. The winning products were selected based on innovative features, advanced power delivery, improved ergonomics, technological advancements, developments in job site safety and overall user value. Nearly 500 tools from 89 manufacturers were tested to determine this year’s winners.

The Lenox product award winners were: the Lenox 360 bandsaw monitoring system (Best Software & Apps – Tool Control); Lenox Aviation snips (Best Hand Tools – Cutting); and the Lenox Gen-Tech bandsaw blade (Best Accessories – Blades, Band Saw).

“Innovation is the cornerstone of product development across all Stanley Black & Decker brands,” says Jaime Ramirez, executive vice president and president of global tools and storage for Stanley Black & Decker. “To deliver on our mission of empowering those who make the world, we are unwavering in our promise to provide the tools, technology and resources that professionals in the trades and construction industry need to get the job done.”

The Lenox 360 system is one of the most notable wins for the brand. This monitoring system provides access to key insights, measurements and the control of valuable sawing operations data. As a result, the technology is ideal for steel service centres and fabrication shops, where it can improve decision-making and maximise efficiency through the capture of data in real time via sensors installed on the saw.

“Our brands are continuing to push the industry forward through ground-breaking new features that improve the user experience,” says Tabata Gomez, chief marketing officer of global tools and storage for Stanley Black & Decker.

For further information
www.lenoxtools.com