Ficep UK has completed the installation of a Kronos system at John W Laycock, which will help the business build on its success and expand its offering as a steel service provider.
Established in 1740, John W Laycock provides steel services to businesses and domestic customers across the UK, including cutting, drilling and fabrication. At the end of 2021, the business made the decision to add to its services and offer in-house profiling services, having outsourced profiling services in the past.

Waiting for thermally cut profiles to arrive had become an obstacle and the business wanted to regain control and improve lead time, cost and quality for its customers. The business contacted Ficep, which recommended the Kronos due to the production benefits it would bring, its footprint and its flexibility.

Upon delivery, the machine was lowered 6 m through an opening into the basement of John W Laycock’s new two-storey premises in Keighley, West Yorkshire, which the business acquired specifically for this project at the end of 2021. The machine was officially commissioned and signed off in July 2022.

The Kronos heavy-duty gantry-style thermal cutting system integrates all cutting, drilling and marking processes into a single operation to reduce material handling cost. It will enable John W Laycock to better service its customers and offer competitive lead times on any quantity, from single pieces to multiples, one offs and repeat customers.

Mark Sugden, fifth generation John W Laycock managing director, says: “We’re keen to grow on our successful foundation by offering this new service. It was clear from the start that Ficep understood our market position and future opportunity for the growth of our business, and they had an immediate recommendation for the machine we needed.”
For further information www.ficep.co.uk

The latest machine to arrive at The Laser Cutting Co (TLCC) is a Trumpf TruLaser 5040 flat-bed fibre laser cutter that features EdgeLine Bevel, a Trumpf solution that allows users to bevel or countersink part edges automatically during the cutting process, reducing the need for costly and time-consuming secondary processes. According to TLCC, EdgeLine Bevel will represent a “strong addition to its existing customer offering”.

The new machine arrived at the end of February 2022, supporting the company’s ethos of investing in the latest laser technology every year and being the first to market. It is the second Trumpf model on site, where it joins a TruLaser Tube 7000 CO2 machine, installed in 2020.

“One of our older flat-bed laser cutting machines was a 6 kW model from a Trumpf competitor, which was proving slower than general market demand,” explains TLCC sales director Charlie Day. “The faster TruLaser 5040 has provided a lot more capacity and is generally a much better machine. Our lasers are key to delivering on our short lead-time promises without compromising on cut quality.”

EdgeLine Bevel automatically inserts chamfers up to 45° and countersinks of various sizes, eliminating the need for secondary processes. The benefit: faster, more efficient, more flexible and simpler processes with fewer errors.

Says Day: “We want EdgeLine Bevel because many of our customers request countersinking and weld preparations. Although we can provide this service manually, EdgeLine Bevel will prove to be much more efficient, accurate and productive. As a large proportion of our customer base is essentially fabrication, engineering and welding oriented, the ability to offer countersinks and bevels on all parts will provide us with an even stronger proposition.”
For further information www.trumpf.com

Bystronic is launching a new software solution for the sheet metal industry. BySoft Suite expands on the existing BySoft software products already used by most of Bystronic’s customers. With the latest software, customers can completely digitalise their business, from quote to delivery.

BySoft Suite is comprised of six software product families (Insight, Business, Shop Floor, CAD, CAM, Cell Control) that collectively enable customers to digitally monitor, manage and make decisions at each stage of their business process. The software suite allows better control and accelerated processes by providing immediate data in one place, presenting the ability to make changes when needed. This capability allows customers to adapt to ever-changing and unpredictable market challenges, and make business decisions with more comprehensive and centralised data.

BySoft’s allows any company in the sheet metal industry the opportunity to digitalise, regardless of size or current level of digitization. The technology offers a hybrid solution, combining cloud and on-premise software, making it affordable even for small and medium companies. The software can interoperate with third-party business management systems and machines, enabling complete vertical solutions using a single data source.

“Thanks to BySoft Suite, our customers can advance on their smart factory journey and now have the opportunity to digitalise their entire business, which gives them full control over what is happening and allows flexibility to adapt,” says Alberto Martínez, Bystronic’s chief digital officer. “We have a complete software suite that interoperates, so that customers have comprehensive data in one place. Customers who are using the software tell us they have decreased order-taking time, for example, from three hours to just minutes, along with improved accuracy.”
For further information www.bystronic.com

LVD is introducing Puma, a new cost-efficient fibre laser cutting machine designed to provide high-technology features and performance at a lower total cost of ownership. Offered with a 3, 6 or 12 kW laser in 3050 x 1525, 4065 x 2035 and 6160 x 2035 mm formats, LVD says that its automation-ready Puma provides the agility to handle a diversity of cutting applications.

LVD’s latest laser cutting machine addresses growing demand for versatile laser cutting equipment built to maximise the value of a user’s investment and lower cost per part. Puma operates as economically as possible with high-end features that optimise cutting performance and robust construction to ensure reliable operation. The welded steel, mono-frame construction provides stability to achieve quality cutting at high feed rates.

Notably, the Puma cutting head incorporates crash protection, motorised focus position adjustment and capacitive height sensing, as well as automated functions for sheet referencing, cutting gas selection, pressure control and nozzle cleaning. High machine dynamics enables productive cutting across a wide range of material types and thicknesses.

Puma’s shuttle table system allows one table to be loaded or unloaded while cutting on the other, keeping throughput at its peak. Table changeover takes just 35 seconds.

To maximise laser cutting output and processing efficiency, Puma can be equipped or retrofitted with any MOVit modular automation system, including: the Compact Tower (CT-L) for loading, unloading and material/parts storage; the Flexible Automation (FA-L) advanced load/unload system; the Tower Automation System (TAS) for single or double-tower storage; or the Warehouse Automation System (WAS), a customisable storage tower system.
For further information www.lvdgroup.com