Delivering the latest in subcontract measurement

To help manufacturers reduce bottlenecks from production to quality, industrial metrology specialist The Sempre Group provides subcontract measurement, as evidenced by the company’s stand at Subcon 2023 last month. Sempre used the exhibition to showcase the subcontract measurement process, including some of its capabilities and technology, and the data customers receive as a result. Visitors were able to meet some of the team and see the company’s measurement systems in action.

At Subcon, the Sempre team showed visitors how it can become an extension of their quality and inspection department by offering subcontract measurement support. Sempre’s team can help by introducing robust measurement routines that demonstrate compliance, carrying out measurements and providing full reporting on behalf of these customers.

The stand featured an array of metrology systems that demonstrated the scope of Sempre’s subcontract offer, including the Micro-Vu multi-sensing CMM range, the Sensofar 3D optical profiler and Jenoptik Opticline optical shaft measurement system.

As well as measurement, Sempre provides insight using quality management software, including High QA Inspection Manager, an auto-ballooning software that engineers can use to scan entire drawings and automatically extract the GD&T data and full compliance reporting such as FAI and PPAP.

“At Subcon, we showed the latest in our measurement capabilities, and how we can bridge gaps in manufacturers’ quality processes,” explained Mike John, technical director at The Sempre Group.“For those manufacturers that may not be able to buy equipment outright, have sufficient skilledresource available or are taking on projects for the first time, it was a great opportunity to demonstrate how our specialist team can act as an extension to their team.”
For further information www.thesempregroup.com

OGP unveils new multi-sensor metrology system

OGP, a manufacturer of optical and precision multi-sensor metrology systems for industrial quality control, is releasing its SmartScope E45, a floor model addition to the all-new SmartScope E-Series family of automatic digital-zoom metrology systems.

With the launch of the benchtop SmartScope E7 model in September 2022, OGP says it reimagined its trusted SmartScope line-up, making it accessible to all skill levels and budgets. Along with E7, E45 features the brand-new fixed lens IntelliCentric optical system, a fully telecentric optical system providing super high-resolution imagesin video edge detection metrology. The digital zoom allows for instantaneous magnification changes, while the standard all-LED lighting system illuminates parts from every angle. As a point of note, the E45 features a generous stage to handle large parts or a variety of smaller components.

The E45 offers sturdy, stable construction whereby parts move on a precision DC motor-driven Y-axis stage, while the optics travel in the X axis mounted on a rigid bridge support structure for metrological integrity.

Jim Stern, director of OGP applications engineering, says: “SmartScope E45 combines innovative optical design, advanced camera technology and OGP’s class-leading image processing algorithms. E45 has the same feature size range as mechanical zoom optical systems, but without moving parts, increasing throughput and system longevity. The IntelliCentric optical system produces outstanding optical performance at low zoom, with fantastic image quality, telecentricity and distortion-free imaging.”

OGP is accepting orders for SmartScope E45 systems now.
For further information www.ogpnet.com/e45

Phantom high-speed cameras adopt EMVA 1288

Vision Research, manufacturer of Phantom high-speed cameras, has made a major update to its published product specifications. By incorporating EMVA 1288 testing standards to measure sensor characteristics, a scientific overview of image performance is now available. This further enables users to choose the best camera for their challenging applications.

EMVA 1288 has long seen use in measuring the performance of machine vision cameras, but Vision Research is the first manufacturer to apply it to RAM-based high-speed cameras.
As a result of providing EMVA 1288 report summaries, Vision Research will no longer be including ISO 12232 measurements for its products moving forward. ISO 12232 has been used by high-speed camera manufacturers to indicate sensitivity; however, it has limited usefulness in practice. Significant indicators of image quality are not included, particularly when it comes to capturing images with high contrast and in low-light situations.

Kevin Gann, VP of R&D at Vision Research, explains: “We’ve always had a strong focus on image quality and EMVA 1288 provides a deep understanding about how a camera will perform in a particular application. It also provides consistency when comparing cameras and includes data about the imaging trade-offs inherent in the sensor design. As the leaders in high-speed imaging, we felt incumbent to implement these measurements across our primary product lines so that our customers can truly understand their camera’s image performance.”

Quantum efficiency, temporal dark noise, dynamic range and absolute sensitivity threshold are among the parameters specified in an EMVA 1288 report. Referencing these in addition to pixel size, resolution and throughput provides the information necessary to compare cameras in terms of image response.
For further information www.phantomhighspeed.com

Smart mini force sensors offer IO-Link

With the advancement of Industry 4.0 and its focus on automation, the IoT and smart factories, manufacturers and system integrators are under continuous pressure to improve efficiency, optimise production processes and increase productivity.With a standardised interface to any PLC, HBK’s newly released, digital, compact, robust and ready-to-go force sensors are suited to industrial environments and for measuring fast processes.

Although digitisation is high on everyone’s agenda, it not only has challenges but also takes time and investment to implement. It is therefore fitting that the U9C and C9C with IO-Link have identical mechanical dimensions and threads to that of their analogue counterparts, making it easy to upgrade existing set-ups to the new technology when the time is right.

By opting for HBK miniature force sensors with IO-Link, users can expect all the benefits of digital signal processing. The sensors have the capability to detect and identify instances of exceeding technical limits, such as maximum usage forces or peak-to-peak values, and subsequently issue appropriate warnings. In addition, predictive maintenance helps to streamline and optimise machine maintenance schedules, reducing costs and decreasing disruption.

Further cost savings are possible due to ease of installation and the use of standard cables, eliminating the need for the special cables required by analogue sensors. More resistant to EMC interference than their analogue predecessors, HBK says that U9C and C9C with IO-Link provide accurate and consistently reliable data, only delivering the data requested, thereby increasing data efficiency and reducing data processing volumes.

Product manager Thomas Kleckers says: “Built with the high-quality technology and expertise of HBK, these intelligent miniature sensors not only enable successful digital transformation but also herald the start of a new chapter in force measurement technology.”
For further information www.hbm.com/en

Portable measuring arms for rigorous inspection

A new range of portable six-axis and seven-axis measuring arms is now available from LK Metrology, replacing the 34 original versions it introduced in 2021. Unlike their predecessors, six-axis Freedom Arm v2 products offer full IP54 protection from water splashes and the ingress of dust and particles, delivering reliable, repeatable, 3D tactile inspection and measurement in harsh industrial environments.

Available also is a new range of 21 stainless steel-tipped probes with a stainless steel or carbon fibre body, as well as updated RDS software v6.2 running on Windows for communicating with the arm via Wi-Fi or USB. For full IP54 protection of an arm, the probes have a rubber seal around the mounting interface while protective caps cover the arm ODU connectors. Additionally, a CP-W control pack features Wi-Fi connectivity and uses batteriesrather than mains power. An operator alert is among additions to the RDS software, warning the user if an arm does not have full IP54 protection.

The new seven-axis Freedom Arm v2 is not IP54 rated but is able to deploy a laser scanner and a tactile probe, thus makingit capable of multi-sensor data capture. A new OLED touchscreen display provides the operator with convenient fingertip control, enabling users to change settings, view messages and check results. It raises inspection productivity by avoiding the need to go back and forth between the arm and computer. Also new is a CP-B battery pack with Ethernet connection for probe and laser scanner use in environments where Wi-Fi is not permissible. The CP-B comes with two rechargeable batteries featuring hot-swap capability for unlimited continuous use on battery power.
For further information www.lkmetrology.com