LVD has introduced Easy-Cell 80/25, the latest in its line of robotic bending cells for automated bending. Easy-Cell offers high flexibility to produce a wide range of parts with the precision of a built-in adaptive bending system, which the company says ensures bend angle accuracy from the first part. The robotic bending cell incorporates LVD’s software for fast, simple offline programming of both press brake and robot. According to the company, users benefit from the productivity of automated bending with high process reliability and low component costs.

Easy-Cell 80/25 combines an Easy-Form 80 T press brake with a Kuka industrial robot to handle parts from 100 x 100 mm up to 1600 x 1200 mm, weighing up to 25 kg. The press brake features a 2500 mm bend length, five-axis back-gauge, and 2500 mm crowning table, providing the versatility to accommodate a broad scope of bending applications.

Notably, the cell features multiple robot grippers that offer easy changing to suit the job in hand. The robot uses a proprietary swivel function to optimise workpiece regripping. This swivel movement reduces the time it takes for re-gripping, improving overall cycle time.

Easy-Cell features LVD’s Easy-Form Laser for bend accuracy. Automation with built-in quality assurance provides a high degree of consistency in production, especially critical for automated operations.

Easy-Form Laser uses adaptive, in-process control over the bend angle. The system compensates for material variations such as sheet thickness, strain hardening and grain direction. Scanners continuously measure the bend angle and transmit information in real time to the CNC control for immediate adjustment of the punch position to achieve the correct angle. The bending process is continuous and no production time is lost.

More information www.lvdgroup.com

The sheet metal solution and service providers at Ursviken have a reputation for thinking big. Indeed, the team is currently constructing the largest press brake in the industry. The Optima will have a bending length of 73 ft, a bending force of 5500 US tons and stand 33 ft above floor level. This enormous press brake will be anchored in a pit 20 ft deep. According to Anton Nordqvist, technical sales support for Ursviken, it will take operators more than 1 minute to walk around the machine. Seven front and back gauges, 11 sheet followers and approximately 500 ft of linear rails are key components of the design/build, with the company expecting completion in first quarter of this year.

“A single, large press brake can give a manufacturer more flexibility to bend bigger, longer parts because you aren’t limited by a C-frame configuration,” explains Jamie Sims, general manager at Ursviken Inc.

The new press brake showcases the company’s dedication to delivering cutting-edge solutions that redefine the capabilities of the metal fabrication industry. Notably, the machine features state-of-the-art automation technologies that significantly enhance productivity, precision and ease of operation. Automatic upper tool changes, variable die tooling and fully programmable front and back gauges are just a few examples of the cutting-edge features that contribute to the machine’s performance. 

Nicklas Jakobsson, CEO at Ursviken Technology, says: “The sale of the largest press brake ever built showcases our dedication to providing our customers with the most advanced and innovative solutions available in the market.” 

Ursviken says its milestone machine is the latest in a line of industry firsts that include automated sheet flipping technology, integrated CNC crowning, CNC variable die tools and the company’s proprietary FlexiCrown CNC crowning system.

For further information www.ursviken.com

Clijsters BVBA has commissioned a new SafanDarley H-Brake 700T Ultra. This hydraulic press brake has a capacity of 700 tonnes and can bend sheets up to 7 m long. The investment marks a significant step forward in Clijsters’ production capacity.

The decision to invest in the new press brake stemmed from the need to replace an old machine. Managers at Clijsters BVBA searched for a modern press brake that would better meet its specific production needs. After extensive research and consultation, the company chose SafanDarley, partly because of the company’s ability to provide tailor-made solutions.

SafanDarley adapted the new hydraulic press brake to Clijsters BVBA’s specific requirements. Providing significantly improved accuracy and precision, the H-Brake will play a crucial role in increasing production efficiency and delivering high-quality products that meet Clijsters BVBA’s strict standards.

One of the added options is SafanDarley’s advanced laser angle measuring system: E-Bend L-Blue. This dedicated angle measurement system allows Clijsters BVBA to measure the angles of the material that requires bending in real time using laser technology. Measurement data is then automatically used to control the press brake, minimising human error and raising production quality to a higher level.

Eric Clijsters, director of Clijsters BVBA, speaks enthusiastically about the investment: “The purchase of our new press brake marks an important milestone. We’re always delighted to increase our production capacity and invest in the latest technologies. This modern press brake allows us to meet the ever-growing demand of our customers while ensuring the highest quality.”

Frank Clijsters, co-owner of Clijsters BVBA, adds: “We are convinced that this new press brake will enable us to serve our customers even better and exploit new business opportunities.”

For further information www.safandarley.com