WFL machines add new level of added value

Market changes and mutual dependencies between value creation stages require both new technical and economical solutions. How can companies face these challenges with greater resilience and exploit the benefits of increased cost effectiveness? This question is posed by the transnational ‘EuProGigant’ project with the aim of ensuring smart, sovereign use of data for production.

In order to obtain meaningful data, users of WFL machines are part of the consortium. Plasser & Theurer, for example, bought a WFL machine with automation in 2022. The machine is supposed to run without human interference and use process monitoring to move data from the machine to a control level. Thanks to the Gaia-Ccommunication standard, this is set to take place beyond the company’s borders to enable integration in a production network and the exchange of information – on tolerance values, for example.

Other machine manufacturers in the consortium include Heller and Arburg. At Heller, a WFL machine is in spindle production, where it performs essential turning. Arburg has other machines which perform turning/milling processes for hydraulic functions when introducing the subsequent injection moulding tools. At the IFT (Institute for production technology) in Vienna, there is a WFL M35MillTurn, which performs tests and evaluations. The aim is to transfer the results its partners’ production sites.

The M35 MillTurn, which is at the IFT at Vienna University of Technology, integrates with a data communications network as part of a collaboration line.

Research-related testinghas now reached its conclusion. The next phase concerns implementation. Together, the aim is to demonstrate concrete success in implementation, such as with the further development of demonstrators in the area of ‘perfect component matching. WFL machines are available in the UK from Kyal Machine Tools.
For further information www.kyalmachinetools.com

New lathe and turning centre alignment system

Hamar Laser Instruments is releasing its L-703S four-axis lathe andturning centrespindle alignment system. The L-703S mounts directly into spindle chucks and collets for aligning headstock spindle axes to guideways, sub-spindles and tailstocks on lathes, turning centres, and similar machines. It is also useful for guideway straightness checks during preventive maintenance and assembly, and for checking surface plates.

“The next-generation L-703 laser design features significantly higher accuracy and a few nice improvements over earlier models,” says Rod Hamar, president of Hamar Laser Instruments. “Our team’s design allowed us to reduce size, cost and complexity, increase accuracy and get rid of annoying wires by adding Bluetooth communications. With a 40% reduction in axial space over our previous L-700 model, the L-703S is much better suited to smaller lathes and turning centres. To top it all off, the price of the new system is significantly less than our older L-700 spindle kit.”

Small and lightweight, the L-703S laser is suitable for all kinds of turning applications, from small CNC turning centres and Swiss-type machines, to large-bed lathes. With a range of up to 15 m, the laser can also quickly and easily check the alignment of even very large machines.

The L-703S system features Hamar’s next-generation T-1296 five-axis wireless spindle andscan target, which can easily check all four alignment axes of a headstock spindle relative to the tailstock. The T-1296 offers a centre resolution of 0.00025 mm and angular resolution of up to 0.002 mm/m. This extremely high level of accuracy can significantly improve machine performance, reduce scrap rates and increase productivity.
For further information www.hamarlaser.com

Renishaw hosts innovation strategy launch

The Welsh Government recently announced its new innovation strategy for Wales at the Miskin facility of Renishaw. During the launch event at the company’s manufacturing site near Cardiff, the Welsh Government outlined its aspiration to become an innovation-based nation and bring better healthcare, jobs and prosperity for businesses and local communities.

At the event, the Minister for Economy, Vaughan Gething, outlined the Welsh Government’s vision of an innovation strategy for a stronger, fairer, greener Wales, with its plans to cover four mission areas: education; economy; health and wellbeing; and climate and nature. To support this strategy at the event, Renishaw showcased its STEM education centre for local schools, spoke to visitors about its £65m investment to increase manufacturing capacity with a focus on sustainability, and gave tours of its advanced manufacturing facility.
For further information www.renishaw.com

New training centre at MTC Liverpool

The Manufacturing Technology Centre’s Liverpool facility is to be the base for a new advanced manufacturing training centre delivering skills to businesses and learners in Liverpool and the northwest.Courses offered will include a new Level 2 Lean Manufacturing Operative apprenticeship. The one-year apprenticeship programme includes subjects such as lean manufacturing, production, quality control, problem solving, workplace organisation, and health and safety.

The centre will also deliver an HNC in Engineering course over a two-year period. The programme aims to empower students to develop the specialist knowledge and skills to help their organisations effectively harness the power of new and emerging manufacturing technologies.Both courses begin in October with further programmes announced soon.
For further information www.the-mtc.org

Unison’s Steve Haddrell doubles up Nukon Lasers UK

Steve Haddrell, key account manager at Unison Ltd – inventor of all-electric tube manipulation -is now sales director at sister company, Nukon Lasers UK. In addition to his fulfilling his new role, Haddrell will continue to support Unison’s tube-bending machinery customers in the Midlands and south of England. Nukon Lasers UK became the exclusive UK and Ireland distributor for Nukon’s European-made fibre laser sheet and tube-cutting machines in autumn 2021. Previously working for 600 Group’s laser division and Yamazaki Mazak’s optonics division, Haddrell has been akey account manager at Unison since 2009.
For further information www.nukonlasers.co.uk