Roemheld’s recently released R-MAG magnetic clamping system has already received strong feedback from users in plastics processing and sheet metal forming, reflecting demand for faster, more reliable die changeovers. The electro-permanent system combines a low plate thickness with features rarely seen together on the market, including an integrated clamping force indicator and replaceable magnetic poles, both developed in response to user requirements.

Designed to clamp dies of varying sizes and geometries automatically and without distortion, R-MAG delivers a uniform magnetic surface that distributes clamping forces evenly. This capability ensures secure holding, even in the event of a power failure, while removing the need for die standardisation. A modern 8-inch colour touchscreen with remote maintenance capability via VPN or Wi-Fi further supports ease of use and system oversight.

Process reliability is enhanced through an optional clamping force display and a suite of integrated sensors, including temperature, position and flux monitoring. Together, these provide continuous system feedback, helping to maintain consistent performance and secure die clamping during operation.

Maintenance has also been simplified. Replaceable magnetic poles allow on-site servicing without taking the entire system offline, reducing downtime and improving overall equipment availability.

Suitable for injection moulding machines and sheet metal forming presses, R-MAG systems are typically designed for plate thicknesses of 55 mm and operating temperatures up to 150°C, with a slimmer 38 mm option available for smaller machines. Systems are configured to customer specifications.

“In a recent project, the customer reduced changeover times and improved process stability without standardising dies,” says Benedikt Niklas, area manager at Roemheld. “The combination of high clamping force, low profile and maintenance-friendly design is proving particularly valuable.”

More information www.roemheld.co.uk