With sunlight glinting off an aircraft wing, it is easy to admire modern aerospace engineering. Behind every precision component, however, lies a combination of advanced technology and strong manufacturing partnerships. This is evident at Omni Aerospace in Wichita, Kansas.

Founded over 25 years ago by CEO John O’Neill, Omni Aerospace produces complex structural components for major OEMs including Boeing, Bombardier and Lockheed Martin. As demand grew for tighter tolerances, lighter materials and faster turnaround, the company invested in Starrag’s ECOSPEED F 1540 machining technology. Installing the first model in 2017 marked a significant step forward.

“The ECOSPEED was a game changer,” confirms O’Neill. “It enabled us to achieve levels of speed and accuracy we simply couldn’t before.”

The machine improved precision, reduced set-up times and eliminated the need for match drilling, enabling consistent production of close-tolerance aerospace parts. The impact was immediate, with revenue doubling and new business secured.

Building on this success, Omni added a second ECOSPEED and integrated both machines into a palletised flexible manufacturing system, enabling continuous, lights-out operation. The machines process demanding aluminium components, including large wing ribs requiring extensive material removal, while maintaining tight tolerances.

In 2025, Omni is expanding again with a third ECOSPEED F 1540, further increasing capacity and improving workflow efficiency. The company is also preparing to extend its capabilities into hard metal machining.

This ongoing investment reflects a strong partnership with Starrag and a shared focus on performance and innovation. As O’Neill concludes: “Starrag has helped us not only meet expectations, but exceed them.”

More information www.starrag.com