A new turn in performance for Cogsdill Nuneaton

Cogsdill Nuneaton Ltd has strengthened its turning operations following investment in a
DNX 2100SB multi-tasking mill-turn machine supplied by Mills CNC. Installed in December
2025, the machine is playing a central role in the company’s drive to improve efficiency,
increase capacity and move towards lights-out production.
The DNX 2100SB, one of the first installed in the UK, supports the machining of complex,
high-precision parts in a single set up. Equipped with twin spindles, a B-axis milling head, 60-
tool ATC and FANUC control, the machine also incorporates a Hydrafeed bar feeder, rotary
parts accumulator and Renishaw probing and tool-setting systems to support automated,
unattended operation.
The investment follows an internal audit of Cogsdill Nuneaton’s turning section, which
identified bottlenecks caused by ageing CNC lathes and labour-intensive processes.
According to managing director Lee Donaldson, the decision to invest in a multi-tasking
machine from Mills CNC was influenced by previous positive experience of Doosan machines
supplied by the company, as well as its strong pre- and after-sales support. Training
provided by Mills CNC ensured a smooth transition to the new FANUC-controlled platform,
helping operators and programmers quickly become productive.
Since installation, the DNX 2100SB has been busy machining small batches of precision
components for the company’s standard tooling products in a single hit, achieving tight
tolerances, excellent roundness and high surface finishes.

Ultimately, the investment marks a significant step forward in productivity, flexibility and
overall machining capability. Looking ahead, Cogsdill Nuneaton plans to expand the
machine’s role to include more complex and custom parts, while introducing overnight
unattended running.
More information www.millscnc.co.uk

10 sliding-head lathes in five years transform efficiency

Established in 1995, TWP Manufacturing Group of Tipton provides toolmaking, metal
pressings and plastic injection moulding services. Following the 2008 financial crisis, the
company introduced proprietary products to improve resilience, while continuing to
outsource many turned parts.
That changed in 2020 with the purchase of a pre-owned Citizen Cincom sliding-head lathe.
The success of this first Citizen machine prompted a strategic shift towards insourcing, and
five years on the company operates 10 pre-owned Citizen Cincom lathes. As a result, all
previously subcontracted turn-milling work has been brought in-house, while a subcontract
turning division has been established that now accounts for 30% of annual turnover.
Over the same period, turnover has increased from £2.5m to £4.2m, while headcount has
reduced by 20% to 28 employees, more than doubling revenue per person. According to
joint owner Phil Stanley, Citizen Machinery UK has supported every stage of the journey,
from initial installation through to refurbishment and alignment of subsequent machines.
Ongoing investment in Citizen Cincom lathes of varying capacities has enabled TWP to
match jobs to machine capability, reduce lead times and adopt just-in-time manufacturing.
The addition of a Citizen Miyano fixed-head lathe has further expanded capacity, allowing
components up to 64 mm diameter to be machined in a single set up.
Although pre-owned, the Citizen lathes continue to deliver high levels of accuracy, with TWP
routinely achieving tight tolerances and long tool life. Today, the company machines around
800,000 components annually on its Citizen machines, primarily in mild and stainless steel,
underlining the productivity and reliability of the brand.
More information www.citizenmachinery.co.uk

MACH 2026: SHOWCASING THE LATEST IN PRECISION MANUFACTURINGAND AUTOMATION

MACH 2026 gets underway next month at the NEC Birmingham, bringing together the UK’s
largest collection of machine tool and manufacturing technology suppliers. On 20-24 April,
visitors will have the opportunity to explore innovations across automation, precision
measurement, surface finishing, laser processing and more. With live demonstrations,
technical presentations, and hands-on experiences, the show promises a comprehensive
insight into the technologies shaping modern manufacturing.
Among a myriad of exhibitors, advanced Grinding Solutions (AGS) will present an extensive
portfolio of high-end grinding and finishing solutions on stand 20-418. Featuring
international partners including Krebs & Riedel (precision grinding wheels), Tschudin
(centreless grinding machines), Danobat (OD/ID grinding), Comat (filtration systems), Wick
(bespoke handling and automation), and DLyte (dry electropolishing), the AGS stand offers
live demonstrations and technical presentations highlighting the latest in precision grinding,
polishing, and automation.
REM Surface Engineering (stand 20-576) will showcase its Extreme ISF process alongside
proprietary surface engineering solutions designed to enhance component performance
and longevity. Applications span aerospace, automotive, motorsport, off-highway vehicles,
firearms and additive manufacturing. Visitors can explore how REM’s chemical and
chemical-mechanical technologies are delivering improvements in efficiency, durability and
reliability across industries.
From a measurement and quality control perspective, Accretech (stand 18-519) will
highlight innovations in surface and contour measurement. The SURFCOM NEX system, for
example, combines surface texture and contour measurement in a single platform, enabling
precise evaluation of complex geometries in one run, while the RONDCOM NEX series
focuses on high-precision roundness and cylindrical form measurement. Both systems
reduce setup time, enhance measurement stability, and support reliable quality control in
high-precision manufacturing.
Elsewhere at the show, Mastercam 2026 CAM software will also be demonstrated on stand
20-240. The latest version includes GPU simulation for complex parts verification up to 10
times faster than CPU methods and features an AI-enabled programming assistant, making
programming accessible to operators of all skill levels.

TXM Lean Solutions (stand 17-361) will focus on the challenges and benefits of factory
automation. Using a 3D-printed virtual factory, TXM is set to demonstrate how optimising
production steps, facility layout and workflow can significantly enhance return on
investment while reducing congestion and inefficiency.
TLM Laser (stand 6-38) highlights precision laser systems for marking, repair, fabrication,
and welding applications. Also on the stand, the Alpha Laser ALO system delivers controlled
heat input for fine-detail welding and low-heat joining, making it suitable for tool repair,
high-value component modification, and precision fabrication.
For tube and metal fabrication specialists, the AMOB UK (stand 6-170) will feature live
demonstrations of its fully integrated tube bending and inspection workflow. The eMOB-100
and eMOB-52-2bend all-electric CNC tube benders highlight high-precision, multi-radius
bending capabilities. At MACH, the machines will see integration with Hexagon inspection
and measurement systems for end-to-end workflow efficiency.
Ficep UK (stand 6-330) will shine the spotlight on its Gemini Laser, an integrated steel
processing system combining high-power fibre laser cutting with mechanical machining for
drilling, tapping, milling, and marking. Capable of handling plates up to 60 mm thick and
equipped with an optional 45° bevel head, the system reduces material handling,
accelerates production and increases accuracy, all key benefits for structural steel
fabrication projects.
Another essential stand to visit will be that of Bruderer UK (stand 6-479), which celebrates
nearly 50 years at MACH with the UK debut of the BSTA 280-88-B3 high-speed precision
press. Equipped with the new BSV 170 servo feeder and B3 control system, the press
enables micron-precise shut height adjustment, advanced tool and press protection and
multi-axis control for lamination processes.
In the same hall, Rainford Precision (stand 6-112) will present the Kern Fortis HD five-axis
machining centre, featuring a high-speed shaft-cooled spindle, four-stage cooling, advanced
linear drives, and a substantial X, Y, Z-axis travel. The machine combines the precision and
repeatability of the Kern HD with the flexibility of five-axis machining for complex, high-
accuracy components.
From a cutting tool standpoint, Guhring (stand 20-362) will officially launch its RF 100 AL
solid carbide end mills for high-speed CNC machining of aluminium and other non-ferrous
materials. The range supports faster cycle times, higher material removal rates, improved
surface finishes and better burr control. The micro-range, RF 100 AL Micro, includes ultra-
thin Carbo+ coating and GühroJet internal coolant for reliable unattended operation.
There will also be plenty of parts washing and surface preparation innovations on show. A
case in point is Ecoclean (stand 20-579), which will highlight modular cleaning systems for
solvents, modified alcohols and water-based media, alongside special systems tailored for

high-throughput or dimension-specific requirements. The Lab-on-a-Chip system monitors
cleaning quality automatically, while Smart Drying uses AI-supported control to optimise
drying with hot air and vacuum.
MecWash Systems (stand 20-380) will showcase the MWX300 and MWX400 industrial
component cleaning systems. Joined by Sugino, exhibiting the JCC high-pressure deburring
washer, the stand demonstrates solutions for complex parts cleaning and consistent
deburring performance.
Turbex (stand 6-310) is set to feature the MAFAC SABA, a precision cleaning system with
integrated basket rotation for consistent exposure of intricate components to cleaning
media. The system combines spray/flood cleaning, adaptive programming, and a compact
footprint, ensuring reliable, repeatable results.
With a vast spectrum of exhibitors covering automation, precision machining, surface
finishing, cleaning and inspection, MACH 2026 offers UK manufacturers an unmatched
opportunity to explore the latest in manufacturing technology. From live machine
demonstrations and workflow simulations to advanced metrology and software tools, the
show brings innovation to life, helping manufacturers improve efficiency, quality and
competitiveness. Whether visitors are seeking high-precision machining solutions, advanced
surface engineering or factory optimisation strategies, MACH 2026 provides a
comprehensive view of what’s possible in modern manufacturing.
More information www.machexhibition.com

Sodick will demonstrate complete solutions

Sodick Europe (stand 20-350) will showcase some of its latest die-sink EDM, wire EDM and
advanced machining centre technology at MACH. A total of six machines providing live
demonstrations will include the new AD55L, which Sodick says delivers premium technology
in an entry-level platform. At the core of the AD55L is Sodick’s linear-motor technology
across all three axes that have travel of 600 x 400 x 400 mm, with 0.0001mm step
resolution. The drive system, combined with linear scales and Sodick motion controller,
ensures exceptional accuracy, reports the company.
More information www.sodick.eu

Four-Axis Chip Breaking for Next-Level Efficiency

MACH 2026 will be the first major UK exhibition at which patented LFV (low frequency
vibration) chip breaking from Citizen Machinery (stand 20-260) will be demonstrated with
four-axis simultaneous capability. Integrated into the operating system of the control driving
the axis motions of Citizen Cincom sliding-head lathes, and more recently selected Miyano
fixed-head models, LFV breaks stringy swarf into manageable chips.
Now, the technology has been developed to start and stop in four separate axes at the same
time, namely the X and Z movements of both the main and sub spindles. Four-axis LFV is a
major step forward, as it greatly enhances flexibility, reduces cycle times and eliminates
operational bottlenecks, since there is no need to stop the machine to remove tangled
swarf, however complex the program.
More information www.citizenmachinery.co.uk