Hexagon has released a major update to its BendingStudio XT, introducing new capabilities designed to cut cycle times in series production and support the manufacture of electric vehicle components. The latest version also adds integrated support for handheld 3D scanners, extending tube and wire inspection capabilities to a wider range of metalworking operations.
At the heart of the enhanced offering is Hexagon’s TubeInspect system, a purpose-built inspection cell delivering near-instant, non-contact measurement directly on the shopfloor. High-speed optical inspection provides precise results within seconds, enabling manufacturers to maintain tight tolerances in demanding production environments. The system is designed to deliver repeatable accuracy even in oily, dusty or high-temperature conditions through advanced temperature compensation and ISO 17025-certified calibration.
The updated BendingStudio XT introduces simultaneous multi-part measurement, allowing operators to inspect several identical components at once for faster batch processing and improved quality assurance. Immediate pass/fail feedback simplifies quality control, while direct integration with production systems enables real-time correction data to be fed back to bending machines, helping reduce waste and improve consistency.
To support growing demand in the electric vehicle sector, Hexagon has also added dedicated correction reports for electric motor hairpins, enabling manufacturers to achieve higher precision when producing complex EV components.
The software now supports Hexagon’s ATLASCAN Pro and HYPERSCAN handheld 3D scanners, providing flexible inspection options for manufacturers measuring large pipework, exhaust systems and installed tube assemblies.
Christoph Dold, senior product manager at Hexagon, says the update helps manufacturers address skills shortages while improving productivity, adding that the company remains focused on turning “bits and bytes” into practical value on the shopfloor.
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