PECO on right track with VISI CADCAM

As one of the world’s major manufacturers of model railways, PECO is a forward-looking family business that started trading back in 1946. Initially concentrating the production of trackwork for model railway enthusiasts, the company has grown exponentially. To support its expansion, the Devon-based company relies on VISI CADCAM software from Hexagon at its design and manufacturing facility.

PECO’s toolroom manager Simon Cockerham says: “We use numerous licences of VISI across our processes, from concept through to final press or mould tool creation. In addition, we use VISI to generate laser-cut wooden kits featuring surface textures, and create instructions that guide enthusiasts and users on how to assemble the equipment.”

He continues: “VISI has always been very good for our business as it focuses on what we need to do the job. Some of our previous software packages caused issues due to tight component tolerances and the nature of the machining processes that we have to undertake to achieve the geometries required in our press and mould tools.”

VISI incorporates modules such as: modelling; analysis; mould design; flow; electrode design; die tool design; 2.5, three and five-axis toolpaths; blanks; and reverse. This capability provides PECO with the facility to create solid models, design, analyse, validate and prepare mould tool geometries, and perform pre- and post-production analyses of plastic parts.

With dedicated modules for creating electrodes, designing dedicated progressive die and press tools, comprehensive machining strategies, and even reverse engineering of editable solid models from scanned data – VISI provides a complete package for the company.

“Another key reason why we use VISI is the complexity of our products,” says Cockerham. “We need jobs to be right first time.”More information www.bit.ly/4iX3f8h

New lease of life for large milling machines

The retrofit of Heidenhain TNC 320 controls and drives to three large Elgamill travelling-column bed mills at the Swansea factory of subcontractor Afon Engineering have improved their reliability and performance. It has been an object lesson in how mechanically sound machine tools built in the late 1980s can be given a new lease of life for a fraction of the cost of investing in new equipment.

Engineering director Andrew Beaujean says: “The project has given us more confidence to take on a much broader variety of contracts and is bringing in new business as a result, such as evaporator tube plate machining.”

The refurbished machines at Afon have beds measuring 12, 10 and 8 m respectively in the X axis. The mid-size model, when it was installed in 2009 with an earlier Heidenhain TNC 355 control, was the first CNC machine on site. The other two Elgamills, which arrived five and 11 years later, were fitted with a TNC 155 CNC system. Two smaller, as-yet unmodernised machines from the same manufacturer are also on the shop floor.

The upgrade to the new controls has considerably reduced programming times by up to 50%, making more jobs economical to undertake. A benefit of having identical TNC 320s on three Elgamills is that, from the operator’s perspective, all keys, buttons and switches are in the same place, so swapping between machines is seamless. Moreover, the overall cost of the refurbishments was within budget at approximately £350,000 for all three machines, an order of magnitude less than purchasing three new machining centres of similar capacities.More information www.heidenhain.co.uk

Tadweld Celebrates Record Year

Tadcaster-based engineering and fabrication business Tadweld rounded off 2024 by
celebrating a record year. The company not only saw year-on-year sales climb by 50% in
comparison with 2023, it also created 12 new positions and has plans to create 30 more
over the coming three years.
Further Tadweld achievements in 2024 included winning the ‘Digital Technology in
Engineering’ accolade at the Made in Yorkshire Awards. The business also racked up a new
record of 2400 training hours with six new apprentices, invested in new space and facilities
to the tune of £1m+, and continued embracing innovation through the implementation of
laser welding equipment.
More information www.tadweld.co.uk

One-Hit Machining Takes Spotlight

More than 90 visitors from the UK and overseas (representing 45 manufacturers) attended
last month’s Hurco open house in High Wycombe. Managing director David Waghorn said
that after tough trading conditions in 2024, the company experienced a strong upturn in
business towards the end of the year.
The event proved to be an excellent springboard into 2025, particularly as Hurco Europe’s
order backlog is in excess of £8m, more than double the figure of 12 months ago. The event
focused on one-hit machining using Hurco five-axis machining centres. The company offers
four styles of five-axis machining centre: cantilever, trunnion-type, B-axis spindle and
bridge-type machines with a two-axis spindle head.
More information www.hurco.co.uk

Sustainability boosts profitability in UK

A new study from software provider Forterro has revealed that 72% of UK mid-market
manufacturers see increased profitability because of operating more sustainably.
The study also shows the extent to which UK manufacturers are now focusing on
sustainability, with 84% of respondents citing it as a priority. Some 71% say their
organisation has a dedicated resource to address sustainability, while 75% reveal they have
a net-zero plan. The findings come from Forterro’s ‘UK Midmarket Manufacturing Report:
Key Tech Trends, Best Practice and Future-Proofing’, which is available at the link below.
More information www.bit.ly/3P106pS