UK NEWS

Cost of Corrosion report sets out need for smarter protection

Corrosion has long been accepted as an unavoidable operational cost, but new research from Interpon Powder Coatings suggests it could represent one of manufacturing’s biggest opportunities for cost reduction and performance improvement. According to the company’s new Cost of Corrosion report, manufacturers worldwide could recover up to $875bn in preventable costs through improved corrosion protection strategies.

Published by AkzoNobel Powder Coatings, the study surveyed 1000 manufacturing leaders across multiple industries and regions to assess how businesses are balancing durability, sustainability and operational efficiency amid increasing regulatory and environmental pressures. The findings reveal that the hidden costs of corrosion extend well beyond equipment damage. Around 32% of respondents identified lost customers, product returns and reputational damage as the greatest financial impact, while 28% highlighted the environmental cost associated with waste and landfill.

The report also shows a growing recognition that corrosion protection is becoming strategically important to long-term business performance. Nearly half of manufacturers surveyed described anti-corrosion protection as essential to their operations.

Sector-specific insights indicate that EV manufacturers are leading the adoption of advanced powder coating technologies to improve durability and sustainability, while architectural manufacturers face increasing pressure to replace legacy systems with longer-lasting, environmentally compliant alternatives. Industrial equipment producers are also under pressure to modernise, although investment costs remain a challenge for some businesses.

“Corrosion protection was once seen mainly as a way to prevent product failures and financial loss,” says Jorrit van Rijn, marketing director at AkzoNobel Powder Coatings. “Today, it plays a far bigger role – helping manufacturers cut waste, improve efficiency and deliver longer-lasting, higher quality products that customers trust and value.”

More information www.bit.ly/4frXlfO

Surface finishing specialist secures NADCAP accreditation

Surface Coating Ltd has been awarded NADCAP accreditation, the globally recognised quality benchmark for special processes used across the aerospace and defence industries.

The Weymouth-based company is now one of the only providers in the south of England with this accreditation for coating and finishing processes, strengthening the region’s capability to support high-specification aerospace and defence manufacturing.

NADCAP (National Aerospace and Defence Contractors Accreditation Program) is an industry-managed accreditation system that verifies whether specialist processes such as coating, painting and finishing meet the stringent standards required by major aerospace manufacturers and defence contractors worldwide.

Achieving the accreditation confirms that Surface Coating Ltd’s processes meet internationally recognised requirements for quality, traceability and repeatability – key requirements for companies operating within complex global supply chains. For manufacturers, it means they can access NADCAP-accredited coating and finishing services within the south of England, rather than relying on suppliers elsewhere in the UK.

The accreditation follows significant investment by Surface Coating Ltd in its technical capabilities, quality systems and staff training. The company provides specialist finishing services including: wet spray painting, integrated finishing, powder coating and blasting.

NADCAP accreditation is widely regarded as the gold standard for special processes within the aerospace sector and requires companies to pass rigorous audits and maintain strict ongoing compliance.

Tom Williamson, director of Surface Coating Ltd, says: “Achieving NADCAP accreditation is a major milestone for our business and reflects the dedication of our team to operating at the highest standards required by the aerospace and defence sectors. The process is extremely rigorous, so gaining accreditation demonstrates that our systems, processes and quality controls meet the expectations of some of the world’s most demanding industries.”

More information www.surfacecoating.co.uk

NCMT to host ‘Engineered for Power’ event

Manufacturing technology provider NCMT will host a two-day technical event at its Coventry Technology Centre on 9-10 September 2026. Entitled ‘Engineered for Power’, the event is dedicated to precision grinding and advanced manufacturing for turbine blades, vanes and high-value engine components. The new Makino G5 grinder with Pro6 control will be a central focus, combining grinding and machining in a single platform for complex component production. As the exclusive UK and Ireland partner of Makino and Okuma, the event will also highlight supporting technologies such as EDM and machining solutions.

More information www.ncmt.co.uk/event/efp

XYZ Expands Renewable Energy Commitments

With energy costs continuing to rise and events around the world creating an uncertain marketplace for power supply, XYZ Machine Tools has taken control by installing a further 352 PV solar panels on the roof of its 100,000 ft² facility in Devon. The company has already witnessed occasions when the whole factory has been powered by green energy. The amount of power created, used and fed back to the grid is monitored using software.

“We continue to investigate ways to help protect the planet here at XYZ,” states Chris Hellier, operations and finance director. “Biodiversity is a topic that’s important to us, as we’ve shown with our ISO 14001 environmental management accreditation. We now plan to utilise the roof space of our new 30,000 ft² extension, due for completion in mid 2026, for even more solar panels.”

More information www.xyzmachinetools.com

Ceratizit heralds MACH 2026 as its best of all time

Ceratizit UK & Ireland has reported its most successful MACH exhibition to date. The company’s stand attracted strong interest throughout the week, with manufacturers visiting to explore the company’s latest cutting tool, tooling management and work-holding technologies.

The exhibition showcased Ceratizit’s machining portfolio across milling, turning, drilling, threading, grooving and parting applications, supported by demonstrations from the company’s UK Technical Centre. Among the standout attractions was the CTC5240 titanium indexable milling system display, developed in collaboration with the University of Sheffield AMRC, Heller Machine Tools and Siemens NX.

Designed specifically for difficult-to-machine materials including titanium, Inconel, Hastelloy and Waspaloy, the CTC5240 grade generated significant attention from engineers attending the exhibition. Ceratizit demonstrated how its proprietary coating technology improves heat resistance, chip formation and tool life in demanding titanium machining operations.

A key highlight was a live machining demonstration using the new RADX porcupine cutter paired with SXHU 120408ER-F41 CTC5240 inserts during a full-slot milling operation in TiAl6V4 titanium alloy. The application achieved a material removal rate of 318.78 cm³/min while benefiting from eight usable cutting edges per insert, creating a highly competitive solution for heavy-duty titanium roughing applications.

The Ceratizit UK & Ireland engineering team is currently working with manufacturers to implement productivity and cost-saving improvements identified during MACH.

The company also continued its long-running MACH charity initiative, with visitors entered into a prize draw to win a Hope HB160 mountain bike in exchange for donations to the British Heart Foundation and Cancer Research UK. Over the past 16 years, the initiative has raised more than £100,000 for the two charities.

More information www.ceratizit.com