Teenage girl wins Young Engineer of the Year

Ranita Ariyibi, a 15-year old student at Colchester County High School for Girls, has scooped been crowned UK Young Engineer of the Year 2023 for her invention of a device that enables hearing and deaf people to communicate more easily.InterSign acts as electronic interpreter between British Sign Language (BSL) and English, meaning it can see a sign then give the meaning in English – both spoken and written on screen. Similar to smart speakers, it has the additional advantage of being able to take action. So, signing ‘help’ could trigger the device to call emergency services or a family member.
For further information www.bit.ly/3pyHHYC

Partnership drives industrialisation of laser texturing

The laser processing group at the Manufacturing Technology Centre (MTC) has joined forces with 13 research organisations and leading companies across Europe to design and deliver the next generation of laser texturing systems.The SYNTECS project is driven by sustainability and digitalisation principles to ensure maximum efficiency and productivity, and aims to increase the uptake and industrialisation of the technology among European manufacturers.

Component surface treatments offer a valuable way of improving the end results in areas such as roughness, scratch resistance and microbial resistance. Although used in manufacturing for decades, increased industrial demands for more complex, customised and better performing components have resulted in a growing need for multi-functional surfaces.

Laser surface texturing techniques provide an alternative way of achieving functional surfaces, but the full potential of the technology is limited due to the scanning technology and the digital architecture used.

MTC laser processing technology manager Tian Long See says the SYNTECS project will address these challenges by developing a versatile, low-cost laser texturing approach to generate surfaces with multi-functional performance responses, combining the two most promising scanning techniques – direct laser writing (DLW) and direct laser interference patterning (DLIP) into a single module.

“The hardware development will be supported by a sophisticated digital design module that will accelerate the design and optimisation of functional surfaces by considering the sustainability aspect of the component during the design stage,” he explains.“This will enable greener manufacturing fit for the future.”

Supported by funding through the EU’s Horizon Europe Framework Programme for research and innovation, the project consortium will develop a fully integrated versatile laser texturing system that reduces design and production time with a ‘right first time’ approach.
For further information www.the-mtc.org

XYZ UMC-5X takes to the skies

The Rolls-Royce Precision Machining Facility in Derby is using a new UMC-5X five-axis machining centre from XYZ Machine Tools to bring in-house the manufacture of fixtures for intermediate-pressure turbine blades.Tool-room managerThomas McAllister says: “We chose the UMC-5X for its price-performance metrics and use it extensively for 3+2 machining. It providesus with accuracies of 10 µm.”

He continues: “The machining process requires compound angles and we typically braze supporting pads on each fixture, machining these to suit the individual blade. For the UMC-5X we specified: a Blum tool setter and RMP 600 Renishaw probe; the kinematics option on the control; and the linear roller system for the best area of contact and fastest axis travel. We manufacture about 40 complex fixtures each year. The UMC-5X will pay for itself in less than 12 months.”
For further information www.xyzmachinetools.com

Ownership scheme extended

All staff at a manufacturer of round, flat and profile wire are now shareholders thanks to a recently completed MBO.Directors Tom Mander, Andrew Du Plessis and Adam Shaw bought Alloy Wire International (AWI), which has two sites in the West Midlands and Yorkshire, with the new management team immediately extending the firm’s employee ownership scheme to include all 33 employees.The ‘people first’ approach is certainly paying dividends with AWI going from £1m in 2000 to £12.8m at the start of 2022, and impressive sales putting it on course for nearly £18m by the close of the year.
For further informationwww.alloywire.com

Ficep brings high-power laser cutter to UK

A supplier of structural steel and plate processing equipment, Ficep UK, is introducing Cutlite Penta’s state-of-the-art Plus laser system for metal cutting with resonators up to 30kW.Offering a working area of up to 15 x 3m and capability for processing stainless steel and mild steel up to 50mm, the Plus is a powerful option for applications involving heavy engineering.

According to Ficep, linear motor drive technology provides highly responsive dynamics, enabling high productivity even on extremely complex geometries, while the machine’s low energy consumption makes it an effective solution in productive and environmental terms.

The smooth dynamics of the cutter head delivers cuts with low pressure, resulting in a considerable saving in manufacturing costs. Furthermore, the Evo 3 cutting head is equipped with a contact-free capacitive sensor and its optional bevel head can rotate up to 45°in both cutting directions.

Says Chris Berriman, Ficep UK sales director: “Cutlite Penta’s Plus and heavy-duty range of laser systems complements our portfolio of cutting systems and allows us to meet the needs of metal processors who require a system that can cut thick capacity steel at a greater speed with high levels of accuracy.”

He continues: “One of the laser’s many strengths is its unique ability to focus power into a very small area, which makes it the ultimate technology in metal cutting accuracy and quality. The Plus is the go-to laser cutting option when heavy engineering requires a quality finish and when fast processing speed is vital.”
For further information www.ficep.co.uk