A bespoke production equipment manufacturer has recently driven workplace safety and efficiency improvements by specifying Eclipse Magnetics’ Optimag P pneumatically activated lifting magnets into a new custom-built crane and gripper system.

Berkshire-based AOE Engineering is an expert in automated lifting and handling systems for a variety of industries. The company was recently approached by a leading lintel manufacturer to design and build a new crane, along with gripping and stacking system, for handling steel composite lintels weighing up to 90kg.

In order to safeguard employees, the client needed a system which replaced the manual handling process with an automated mechanical system. Additionally, due to restricted access, the customer required a lifting mechanism that only required single-face access to the lintels.

After consulting the Eclipse Magnetics technical team, Optimag P emerged as the outstanding choice for lift capability, efficiency and safety requirements. Incorporating a total of six 100mm diameter Optimag P magnets, the solution is delivering tangible results. Manual handling has been eliminated and theprocess now only requires a single operator instead of two. Notably, Optimag P only necessitates single-face access to the lintels, thereby overcoming the issue of restricted access.

David Ogden, operations director at AOE Engineering, says: “Specifying Optimag P has made a huge difference to this application, allowing us to provide our client with a safer, more efficient solution. As well as a high-quality product, we received a high-quality service in our consultations with the Eclipse Magnetics technical support team.”

More information www.eclipsemagnetics.com

Many might not compare a hydraulic system in an automated fixture (like the one pictured) to a work of art, but behind every smooth motion and reliable clamp lies the precision craftsmanship of the pipework. At Brown & Holmes (Tamworth) Ltd, the skills and expertise at the core of the ‘art’ could not be taken more seriously.

At the heart of every meticulously engineered hydraulic pipework system are the core skills and knowledge required to deliver smooth, reliable and repeatable performance.The fixture in the photo is one of a suite of three which helps manufacture four different components for a client. Each side of each fixture is dedicated to a different component, while the three fixtures enable three different machining processes.

Precision skills in cutting, bending and assembling pipework are crucial to ensuring the system is leakproof and reliable, and has high automation efficiency.

Precise movement, high strength and durability are key to providing the stability needed in a fixture’s hydraulic system. It is also about enhancing overall productivity and operational accuracy. Further factors include: efficiency – for minimal pressure loss and to ensure consistent flow of accurate, controlled motions; safety – proper installation with regular checks and maintenance minimise the risk of leaks, fatigue or vibration-induced failures; aesthetics andaccessibility – neat, organised layouts make systems easier to maintain and inspire confidence in the build quality; and longevity – proper bends, clean connections, and well-chosen fittings made from strong, durable materials extend the life of both pipes and components.

Automated hydraulic fixtures are the backbone of repeatability in manufacturing. And while the technology driving them may be advanced, the foundation is still built on skilled engineering and meticulous workmanship.

More information www.brownandholmes.co.uk