Renishaw updates manufacturing data platform

To help manufacturers improve production efficiency and monitor their additive manufacturing (AM) performance in real-time, Renishaw has updated its ‘Renishaw Central’ manufacturing data platform. Using feedback from sensors fitted to AM systems, the software gathers and displays machine process data from across production facilities, including AM systems. Users can therefore track machine status and the execution of jobs, as well as pinpoint errors and act on them before they impact process efficiency.

Using Renishaw Central, manufacturers can now capture data throughout the AM process chain and view machine and process analytics in realtime. The software displays several parameters including build traffic, job progress and recent build history. Users can also sort and select jobs based on name, the number of runs passed, the number of fails and other parameters. If the machine sensors detect a problem, it will feed this back to the platform and Renishaw Central will display an error message informing the user.

Renishaw Central can also provide manufacturers with access to time series data, environmental insights and the results of any process changes. By capturing this data and comparing it over different periods, users can optimise production by introducing process changes based on prior performance.

“Unlike machining, the AM process involves putting materials through phase changes, so manufacturers must keep a close eye on build performance to avoid any anomalies,” explains Ben Diaz, senior product manager at Renishaw. “Renishaw Central enables operators to connect multiple systems with one manufacturing data platform, improving communication across the shop floor. The platform streams data seamlessly, allowing users to see real-time data from AM systems, CNC machines and other systems at a glance, as well as receive live machine and data analytics that can inform predictive maintenance.”

More information www.bit.ly/3VL6Lc8

100 different 3D printed parts on show

SYS Systems says that visitors to TCT 3Sixty earlier this month could witness the power of Stratasys 3D printing solutions after it showcased two of its latest products and more than 100 different components – including a 3D printed Mars Bar and a human heart. The company, which is part of the Carfulan Group, shone the spotlight on the J55 Prime desktop 3D printer and the F370 CR carbon-fibre 3D printer. There were also hundreds of 3D printed parts of varying sizes, complexities, finishes and end-use applications for visitors to explore.

“We’re passionate about driving the potential of 3D printing to continue pushing the boundaries of design and innovation across a range of industries and applications,” explains Rob Thompson, group sales director of Carfulan Group.“The best way of showcasing the capabilities of the Stratasys technology is to let people get up close and personal with the multitude of products we can make on our machines. This opens eyes to what is possible and stimulates conversations around cost savings, component strength, speed and how additive manufacturing can now make production-ready components in low to medium volumes.”

The Stratasys J55 Prime allows companies to go beyond visual printing by adding tactile, functional and sensory capabilities to the in-house design process. Its small footprint means facilitates easy installation in design and engineering offices.

Joining this compact technology on SYS Systems stand was the F370 CR, which is engineered to create high quality parts, from superior materials, which have a high-tensile strength and are chemical and heat resistant. The carbon-ready model can also make 3D prints in chopped carbon fibre for best-in-class components.

More information www.sys-uk.com

High-temperature 3D print filtration launched

BOFA is reinforcing its position in portable fume and particulate filtration systems for additive manufacturing with its latest generation 3D PrintPRO technology designed specifically for high-temperature processes.

The 3D PrintPRO HT focuses on 230V markets and filters high-temperature particulate, gases and nanoparticles emitted during the processing of polymers in print chambers. It operates at up to 100°C, enabling manufacturers to work high-performance functional materials, while protecting the print head and working environment from airborne contaminants. It is particularly suited to fused deposition modelling (FDM), stereolithography and digital light processing.

The machine’s performance arrives via the application of advanced electronics, thermal insulation, a highly insulated connection kit, smart airflow management and an advanced filtration architecture – ensuring energy efficient, low heat loss emissions extraction in higher temperature chamber environments.

BOFA’s modular design approach makes the 3D PrintPRO HT suitable for closed-loop continuous operation, delivering a maximum airflow rate of up to 100 m³h to filter particulate during the print process. There is also an open-loop intermittent operation (purge cycle) at a fixed airflow of 30 m³h, which filters both particulate and gases. Both demands can be met via a pairing kit. The technology also features filter exchange indicators and incorporates filter status communication to the host machine.

Arran Morgan, senior product manager at BOFA, says: “This latest generation of our 3D PrintPRO HT system demonstrates how BOFA is reflecting a constantly evolving additive manufacturing marketplace. It means that manufacturers are able to benefit from working high-performance polymers that require elevated chamber temperatures, while helping safeguard both the workplace atmosphere and their investment in expensive equipment through portable extraction.”

More information www.bofainternational.com

Polishing machine manufacturer wins awards

Coalville-based polishing machine manufacturer Zeeko is one of only five companies this year to win two King’s Awards for Enterprise, one for international trade and the other for innovation.

Zeeko develops and produces seven-axis CNC optics polishing machines for complex, ultra-high-precision freeform applications. The 2024 award for international trade is a result of a sharp upturn in these activities, plus additional sales in the past three years of both new machine platforms and tools for mainstream industrial use.

Exports account for about 98% of production. Order intake is currently between £10m and £12m per year, compared with well below £2m during the pandemic. The King’s Award for Enterprise in the category of international trade was based on this performance.

The 2024 award for innovation stems from the chance discovery of a new process that was easy to overlook, but which turned out to be extremely effective for the polishing and finishing of metal, ceramic and carbide items such as turbine blades, orthopaedic implants, precision moulds and ball valve components. Called Shape Adaptive Grinding (SAG), the technique utilises a low-cost, robotic machining platform together with associated tools and software. It is also deployable on any CNC machine, such as a milling centre or multi-tasking lathe. Housed in a separate factory in Coalville, Zeeko Industrial is a new division that builds and markets these robotic polishing cells worldwide.

Richard Freeman, MD of Zeeko, says: “We are delighted to receive two King’s Awards this year. Our highly skilled and innovative team deserves this recognition. A high-technology manufacturing business rarely leads its competition by more than 18 months, so we are continually researching and innovating, both to grow and to protect our lead.”
More information www.zeeko.co.uk

Coatings firm achieves 25% turnover increase

Burscough-based IRS Surfacing Technologies has achieved 25% year-on-year growth in turnover from 2021 to 2023. Despite a challenging period for the manufacturing sector, current projections for 2024 are estimated to outstrip those of 2023 for IRS.

For the six months leading up to the end of November 2023, the specialist coatings business accelerated growth by achieving a 44% increase in turnover compared with the same period last year. This lays the foundations for a strong financial future, forecast at £1.4m for 2024.

Specialising in ceramic, stainless steel, thermal and bronze coatings, as well as overlay technology, the family-run business reports that demand for its services continued to grow during the pandemic. The business was able to make a £30,000 investment in improving its welfare facilities for staff, as well as installing a new office in February 2022 to bolster its customer-facing relations and attract more business. 

Since 2021, IRS has increased its monthly revenue through organic growth and is currently on-boarding an average of four new customers a month. The coatings company also recently launched a new website, which forms part of a wider marketing plan to expand its regional platform to a larger customer base.

IRS was founded in 1989 by John Berry, the late father of the current owner, Rob Berry, who says: “At IRS, we pride ourselves on quality, and I truly believe that’s why the business continues to do so well. It’s not just quality in our products, but in everything from our staff to service, through to after service. As a business owner, seeing an uptick in financial performance is always good news, and it’s a trajectory we want to retain.”

More information www.irsltd.co.uk