UK NEWS

Toolmaker diversifies into five-axis machining

Located in the centre of Birmingham, press toolmaker Tooling 2000 began trading more than 50 years ago. Since 1996 it has focused mainly on the design, production and try-out of tools for the automotive industry, notably for Jaguar Land Rover, Nissan and Rolls-Royce/Bentley.

With a view to strengthening its position in the industry and breaking into the provision of subcontract machining services to other sectors, such as power generation and renewables, the company has invested £1.8m in the past two years in new plant and hiring extra people.

A significant proportion of the spend has gone on acquiring new machine tools from Hurco, including the toolmaker’s first two five-axis machining centres, VMX60SRTi and VMX42SRTi models.The SRTi configuration is rapidly becoming Hurco’s most popular five-axis model. The torque motor-driven, swivelling B-axis spindle head and 600 mm diameter Caxis set flush into a fixed machine table create a compact, high-capacity platform that can serve as a large-capacity three/four-axis machine whenever required.

Tooling 2000’s manufacturing director Brian Abbott says: “In recent yearswe’ve seen growing demand from customers for the supply of more complex components that require five-axis machines to produce them cost effectively.The technology was a step into the unknown for us, so the availability of support from the machine supplier was paramount. As an existing Hurco user, we were comfortable with sourcing our first five-axis machines from them, particularly in view of the user-friendly, twin-screen controls.”

Machine operator Dean Henning adds: “Hurco machines are best suited to our type of work because the conversational control with WinMax software is easy to use and we can program most jobs on the shop floor. Even on the 5-axis models we can use the Hurco control to program 3+2-axis cycles.For more complex work, the option of inputting a DXF file from CAD into the Hurco control and using the drawing as the basis for creating the part program is especially useful and fast.”
For further information www.hurco.co.uk

NI firms lead way in smart manufacturing

Four Northern Ireland manufacturing companies are preparing to transform their production operations and improve their output after graduating from the latest Digital Catapult Smart Nano NI Accelerator Programme. Following the completion of the programme, and by adopting new digital solutions,it is hoped these companies will further accelerate smart manufacturing in Northern Ireland. Delivered by Digital Catapult, Nelipak Healthcare Packaging, Aeroblue Software, Terex and NuPrint Technologies showcased their solutions at the latest graduation event atNorth West Regional College’s Industry 4.0 Centre.
For further information www.digicatapult.org.uk

New CAO for NMITE

NMITE has appointed David Oloke as its new chief academic officer and first professor of civil engineering. Oloke will take up the role and leadership of NMITE’s academic mission in February. NMITE says this will add to an exciting year ahead because 2024 willyield its first graduates, the pioneers who, in September 2021, embarked on the accelerated Master’s Degree in Engineering. The appointment of an experienced civil engineer to NMITE’s leadership team will further drive NMITE’s commitment to the sustainable built environment, a key area of NMITE’s academic focus. Oloke joins from the University of Brighton.
For further information www.nmite.ac.uk

Hurco bucks the trend with record sales

Against a backdrop of difficult trading conditions in the UK machine tool industry, Hurco Europe’s turnover to the end of its financial year in November 2023 was surprising. It turned out to be a record year for sales, higher than the best previous figure, achieved in 2018.Managing director David Waghorn says: “We delivered a few more lathes than last year and, while the number of machining centres we sold did not increase, their unit price was significantly higher.”

There was also an increase in large machine sales, which increases the value per sale, while many negotiations included requests for extras like mist extraction, through-spindle coolant, probing and longer warranties. Notably, the addition of a collaborative robot raised the value of some orders:the number delivered was two and a half times up on the previous year.
For further information www.hurco.co.uk

Addmore boosts tool life and cuts cycle time

Addmore Engineering, based in Bedford, is a CNC machining company that supplies high-precision parts to the automotive, medical, and oil and gas industries. What started from a barn in Watford is now a large operation which spans several buildings, employs 48 skilled machinists and runs 24 hours a day.

Specialising in highly precise and intricately machined parts, Addmore turned to Ceratizit over 20 years ago to help with its complex component and tooling needs. Regularly visited by an applications sales engineer and a technical sales engineer from Ceratizit, the two companies enjoy a strong working relationship that positively impacts business growth.

While manyCeratizit inserts are in use at Addmore, a recent switch made was to Ceratizit’s Pentron drill with the ambition of increasing tool life and saving money on tool replacement costs. The tool Addmore was using previously was the 2xD 46 mm diameter C900 from Ceratizit. Although successfully completing the job, the inserts were getting pick-up and sticking to chips.

Addmore saw immediate benefits from using Ceratizit’s 2xD 46mm KUB Pentron drill. Whereas the previous drill had an insert life of between 55-75 parts per edge, the Pentron drill increased this to 120+ parts per edge, delivering an improvement of well over 50%.

Shaun Thornton, technical manager for Ceratizit UK, says that this improvement is “down to Ceratizit’s SOGX 03 geometry and BK8430 coating in combination with the Pentron drill. This specialist coating minimises chip-sticking and increases swarf evacuation due to its optimised flutes.”

As well as the cost-saving benefits which come from the extended insert life of the Pentron drill, switching to this insert also meant that machine cycle time was reduced by 10%.
For further information www.ceratizit.com