Quest for productivity leads to Nakamura

Based just outside Dundee, Quest Precision Engineering has been on a trajectory of continuous growth. The Scottish manufacturer acquired two Nakamura-Tome turning centres through the pandemic and has recently added two more to the plant list.

Now with four Nakamura-Tome WT150II turning centres from Engineering Technology Group’s (ETG) Scottish distribution partner RAM Engineering & Tooling, the facility is filling fast. Quest Precision is well versed in machining everything from simple to the most complex of components. It is this requirement for one-hit machining of complex parts from challenging materials that led to the installation of the first Nakamura-Tome turning centre in December 2019, a twin-spindle, twin-turret WT150II. The impact of the Nakamura-Tome WT150II resulted in the installation of a second machine four months later, followed by two more in 2022.

Before Quest installed its first Nakamura-Tome WT150II, it was machining valves for the oil and gas industry in five operations on four machine tools. The production of the complex 2-inch diameter Inconel 718 valves that control the flow of oil from wells was time-consuming and not cost-effective enough to compete with an existing Chinese supplier. To increase productivity and reduce costs, Quest invested in its first Nakamura-Tome WT150II.

Managing director Gordon Deuchars says: “There are 25-30 different valves in the family of parts and, for us to win more business, we had to increase throughput and reduce costs to be cost-competitive with China. RAM Engineering discussed the merits of a Nakamura turnkey solution for the valves and our decision was made. It has been such a success; the first two machines made a huge impact and brought us significantly more business. To support subsequent growth and undertake more R&D work, we bought the next two machines.”
For further information www.engtechgroup.com

New and pre-owned machine tools on display

MACH Machine Tools and Machine Tool Sales Online (MTSO), both part of the Vigilance Group, are exhibiting from two separate stands. On stand J275, MACH Machine Tools is showcasing a range of its CNC and manual machines, such as the DynaPath-controlled MDS 845-8T and MDS 900-4T toolroom mills, and the MDL 1800 flatbed lathe with an integrated automatic tool post. Manual machines include the VS-1SP (Super Precision) turret-type milling machines and the 1440 UV Trainer lathe. On stand H310, Machine Tool Sales Online (MTSO) is displaying a range of high-quality used machine tool models from its extensive stock.
For further information www.machmt.co.uk www.machinetoolsalesonline.com

Welcome to Southern Manufacturing 2023

Southern Manufacturing & Electronics (7-9 February, Farnborough) is without doubt one of the most important and popular engineering shows in the UK calendar. From modest beginnings as a regional event, the exhibition has evolved into a fully-fledged national show, with increasing influence across continental Europe and further afield. In 2018, the event entered its third decade with a move into its new permanent home, the £35m Farnborough International Exhibition and Conference Centre, a 20,000m² complex offering world-class facilities, easy access and free onsite parking.

With its trademark diversity of suppliers, Southern Manufacturing and Electronics attracts both big name manufacturers and a rich eco-system of engineering SMEs. As usual, MTI magazine has a stand at the event, so why not call into stand L270 to meet with our friendly team and discover more about the industry’s easiest and quickest way to buy and sell machine tools.
For further information www.industrysouth.co.uk

TMC machining centres make show debut

XYZ Machine Tools has two stands at the show (G260 and H260), with one dedicated to the new TMC (Toolroom Machining Centre) range of machining centres. This four-machine range builds on the existing linear-rail machines offered by XYZ Machine Tools, but with the added familiarity to many toolrooms of the latest ProtoTRAK control system.

The range is available as 500, 750, 1000 and 1600 variants, with the number referencing the machine’s X-axis travel. Equipped with fully enclosed guarding, 20-station tool changer (12 station on the XYZ 500 TMC) all models offer 11 kW spindle power with 8000 rpm (12,000 rpm available as an option on some machines), XYZ says that the TMC series takes toolroom machining to the next level with volume batch work well within its capabilities.
For further information www.xyzmachinetools.com

One-hit turn-milling boosts throughput

Four members of the Toyne family, managing director Chris, his wife and company secretary Christine and two other directors – their son Jason and his wife Julie – runsubcontracting firm Mintdale Engineering of Chesterfield. The company specialises in the CNC turning of bar, tube and billet, as well as CNC milling on five VMCs.

Take, for example, an aluminium gas regulator base produced on the company’s latest turning centre, an Italian-built Biglia B465 T2 Y2 twin-spindle, twin Y-axis turret model supplied by sales and service agent Whitehouse Machine Tools. The 1.25 inch high cuboid part is machined from 2 inch square bar fed by an LNS Quick Load Servo 80 S2 short bar magazine.

This component, which Mintdale Engineering has been producing for 22 years, was latterly machined 20 at a time on a twin-pallet-change VMC. Op 1 involved machining three sides, milling a circular pocket, drilling various holes and then tapping them, while Op 2 after pallet change completed similar features. The floor-to-floor time per base was two minutes.

On the Biglia, Mintdale produces the part in one hit and requires only a small amount of face turning and parting off, the remainder of the cycle being prismatic machining. Both live turrets are deployed at the main spindle for some of the time, followed by simultaneous machining at both spindles using the two tool carriers. Although the cycle time is three minutes, 50% longer per part than before, the big advantage (and saving) is that production is unattended, unlike on the VMC. The finish-machined components pass through the counter spindle onto a conveyor feeding a Hydrafeed Rota-Rack parts accumulator.
For further information www.wmtcnc.com