THIS WEEK’S HIGHLIGHTS

Mitutoyo aids quality control at HB Bearings

Based in Huddersfield, HB Bearings specialises in the manufacture of metric and imperial bearings that are difficult to source. Bearing types manufactured include radial, deep groove ball, cylindrical roller, angular contact, duplexand others.In accordance with the company’s policy of regularly updating its facilities, HB Bearings took the recent decision to replace its existing bearing run-out test rig.

Darren Mawhinney, technical director at HB Bearings, says: “Having previously established an excellent relationship with staff at close-by Mitutoyo in Elland, I contacted them with my ideas for our proposed new bearing run-out test rig. They quickly understood our requirements, then, through close liaison and co-operation, a design soon evolved into the required system.”

He continues: “Now up and running, we’re delighted with the system’s speed, ease of use and accuracy. Simplicity is critical in the test application and we can operate the new rig with just one click. Compared with our previous rig, a major improvement is the inclusion of a coarse scale, enabling the fast and easy alignment of components. In addition to inspecting our HB bearing range, the new system is able to perform accurate quality control checks on our Gamet Bearings brand, super-precision bearings with a radial runout specification of 0.5 µm.

“Even though our previous jig was fit for purpose, our new bespoke Mitutoyo system has further improved confidence in the premium quality of our bearings.”

Simon Elliot, general manager at Mitutoyo Gauging Technology, adds: “We were delighted to work closely with the staff of HB Bearings to enable the delivery of a system that exactly matched the company’s requirements, at a cost effective price.”

More information www.mitutoyo.co.uk

Amada hosts sector-first event

Amada held a successful exhibition for the apprentices of its customers in a showcase dedicated to the education of future engineers. Believed to be the first event of its type in the sheet metal sector, the exhibition took place at the company’s UK Technical Centre in Kidderminster earlier this month. Hosting the event were Amada’s own apprentices, engaging on an equal footing with the apprentices of customers.

The informative, educational exhibition proved a complete success, with a total of 85 visiting apprentices in attendance. One company brought all 10 of its apprentices, three of which only started two days before the event.The structure of the exhibition provided visitors with the opportunity to attend technical presentations, watch machine demonstrations and participate in a Q&A session.

More information www.amada.eu

UK launch event for Optimizer

Vericut Optimizer is a new software solution that maximises the potential of CNC machining programs. While Optimizer is similar to Vericut’s existing Force module, the big difference is Optimizer’s stand-alone configuration. Machine shops do not require Vericut to take advantage of this major machining advance. The official launch will take place on 3 October (10:00-14:00) at the headquarters of Grob Machine Tools UK in Stratford-upon-Avon.

At the exclusive ‘lunch and learn’ event, Vericut is partnering with Grob UK and Seco Tools to demonstrate how Optimizer elevates machining performance and minimises costs. According to Vericut,its new Optimizer solution slashes machining cycle times and delivers up to 100% more tool life. It also captures detailed performance data.

More information https://bit.ly/3Xqk1Cz

Vericut provides boost for major machining company

EMGE AŞ, a major machining company in Türkiye with more than 40 CNC machines on site, is now benefiting from the introduction of Vericut verification, simulation and optimisation software. This astute investment is helping the company to drive higher levels of efficiency and reliability in its extensive machining operations, which see the manufacture of around 1.5 million parts per annum from materials that include aluminium, steel, titanium and composites.

“After introducing 5S, Kaizen and lean production strategies, we decided to invest in Vericut as a means of reducing set-up times in our production processes,” explains Emre Uluhan, a mechanical engineer with responsibility for EMGE’s NC Programming Department. “This decision enables us to detect potential machining errors beforehand, simulate multiple operations in a single file, and execute them swiftly and reliably. Additionally, we can create specific simulation templates for new machines added to our inventory.”

Before Vericut, the process of simulating and verifying operations at EMGE was vastly different.

“We previously had to create separate simulation files for each operation, which led to inefficiencies due to the time required,” he says. “In contrast, using Vericut means we need just a single session to simulate programs of parts produced using multiple set-ups. Vericut operates so quickly and reliably that we observed an increase in our production efficiency from the very first moment of using it.”

EMGE reports a reduction in processing times for first article inspection (FAI) parts of 50% thanks to the confidence provided by Vericut simulations.

“I would recommend Vericut to any manufacturer that wants to prioritise machine efficiency, reduce part processing costs and avoid material wastage due to high material costs,” concludes Uluhan.

More information www.vericut.com

Strategic realignment at FFG

Machine tool manufacturer, the Fair Friend Group (FFG), has initiated a comprehensive strategic realignment to address the current global challenges in the machine tool industry and strengthen its competitive position. As part of this transformation, FFG has appointed Dr Sebastian Schöning as its new CEO.

Schöning, who holds a PhD in mechanical engineering, brings over 20 years of professional and management experience. Since 2021, he has served as the group’s COO and as the CEO of MAG IAS GmbH. In his new role, Schöning will spearhead global strategy development and lead the group’s operations. He will have support from Rong-Rong Liu, who has been appointed CFO and will be responsible for overseeing the group’s financial management.

More information https://ffg-ea.com