New Mazak laser facility in Milan

Yamazaki Mazak is set to open a new headquarters for its European laser business in Italy. The rising importance of European subsidiaries, as well developments in laser cutting technology, has ultimately led to the creation of a dedicated site, the new ‘European Technology Center (ETC) – Laser’ alongside the Italian subsidiary in Cerro Maggiore, near Milan.

The grand opening of ETC Laser will take place at an open house on 26-28 May. Notably, the new 800 sq m facility includes: a large showroom, where a selection of the company’s flagship laser-cutting machines will be in operation; a clean room, for maintenance operations on delicate optical components such as cutting heads; and other technological areas related to laser cutting machines.

For further information
www.mazakeu.com

Fintek becomes exclusive Palms agent

A new electrochemical plasma process that reduces the surface roughness of 3D printed metal components is now part of Fintek’s subcontract services and machine sales in an exclusive agreement with Wallwork Heat Treatment. Palms, which stands for Plasma Additive Layer Manufacture Smoothing, was developed by Wallwork’s Cambridge R&D centre and its Manchester machine build division, which pioneers plasma coating equipment used by aerospace manufacturers, motorsport engineers and university R&D departments.

Wallwork director Simeon Collins says: “Despite the progress in additive manufacturing, the surface roughness of the parts produced can constrict their use in industries such as aerospace and medical. Having worked closely with Fintek we know that they are the UK’s foremost experts in meeting the real-world surface finishing needs of engineers. Palms gives them a new tool that is especially effective for metal parts made by 3D printing, as well as machined parts.”

For further information
www.fintek.co.uk/machines/palms

Taylor Made sees the light with new laser

A strong order book has led a Thatcham-based manufacturer to invest in new laser equipment and move to a new facility. Taylor Made Fabrication (TMF) has purchased a Mazak Optiplex Nexus 3015 III fibre laser to improve processing speeds, increase production capacity and meet growing demand.

Ray Baker, director at TMF, says strong demand led the company to approve the investment: “We’re always busy and felt it was important to upgrade our laser cutting technology. Our previous machine was becoming slower and needed more maintenance to remain operational. We can’t afford any downtime or let customers down, so the new investment, which coincided with our move to a new facility, was deemed very important for the future of the company. Mazak’s Optiplex Nexus ticked all the boxes for us in terms of price, performance and capacity.”

The Optiplex is equipped with a 3 kW laser that has improved production throughput.

“We’ve been able to make significant improvements in processing speed and begin cutting thicker aluminium, stainless and mild steel, which has opened doors for us with new customers,” says Baker.

Founded in 1992, TMF manufactures parts for multiple industries, producing components to order through its fully equipped CNC machine workshop and online CADCAM facilities, which ensure continuity and accuracy.

“One of the main things that stood out about the Optiplex Nexus was the flexibility offered by its twin-pallet design, as opposed to our previous machine, which was only equipped with a single pallet,” says Baker. “Being able to save time on loading sheets while we take out completed workpieces has made a significant improvement to our productivity.”

For further information
www.mazakeu.co.uk

Funding helps foundry expand

Grimsby-based specialist engineering company Fowler & Holden is set to expand its manufacturing facilities and invest in new machinery following a £250,000 funding package from HSBC UK. The support will allow the business to expand its facilities through the addition of new and repurposed factory space, with the additional space used to house a second moulding line and new plant room. This expansion will increase the privately-owned company’s production capacity by up to 80% and create up to 14 new jobs.

The HSBC funding will also enable investment in new equipment, which includes a sand recycling machine so that the business can re-use up to 95% of the sand from its casting process, substantially reducing waste. As a result, there will be a reduced need for sand quarrying, while fewer HGVs will be required for transportation.

For further information
www.bit.ly/3I8l0h2

Expansion leads to greater efficiency

Starting out from fairly humble beginnings under railway arches in Camden, London in 1937, DYN Metal has grown into one of the largest suppliers of continuous and centrifugal cast products, specialising in standard bronzes and its own DYN processed bronzes. The company casts all of its products in-house at its Acton foundry, where the business relocated to in 1977.

Following that relocation, the family owned business recognised that simply providing cast billets for others to machine was not sustainable, so a series of investments were made to develop its own machining capability.

“We recently needed to improve productivity in our proof machining department in order to increase throughput and consistency,” says managing director Max Limbourg.

It was a combination of the ProtoTRAK control and a UK supplier for support that saw DYN Metal settle on two ProTURN lathes from XYZ Machine Tools. The machines are an XYZ ProTURN RLX 555 with a 1.75 m bed length and, the largest machine in the ProTURN range, an XYZ ProTURN RLX 780 with a 3 m bed length and swing of 780 mm over the bed.

Both machines feature the latest RX ProtoTRAK control system with its touchscreen interface and conversational programming capabilities. A key feature of the control welcomed by DYN Metal was the TRAKing capability, which allows the operator to use the electronic hand wheels to prove out the program.

“Coming from manual machines, our operator Peter had limited programming experience so it was a bit of a learning curve,” says Limbourg. “However, with support from XYZ Machine Tools he is now producing one-off components in a matter of minutes.”

For further information
www.xyzmachinetools.com