THIS WEEK’S HIGHLIGHTS

Machining centres set to disrupt the market

Two new machining centres areset to shake up the market and provide component manufacturers with high cutting performance, flexibility and value.MACH Machine Tools, part of the Vigilance Group, is introducing two production-led vertical machining centres:
the MACH MDV 800 and MACH MDV 1100. Both machines feature the flexible and easy-to-use DynaPath WinDelta CNC control system, and are available at competitive prices.

Says Dave Andrew, Vigilance Group’s managing director:“Our new MDV machining centres are powerful, precise, fast and reliable.They have a rigid design and build, deliver best-in-class cutting performance and their price point will give other manufacturers’ equivalent-type machines a real run for their money.”

MACH MDV machines house BT40 air-cooled, high-torque spindles as standard (11-15kW, 8000rpm), but can be ordered and supplied with direct-drive 12,000rpm spindles replete with spindle chiller and through-spindlecoolant capabilities that extend their application potential.Other standard features include: Hiwin linear roller guides, 24-position swing arm ATCs and generous-sized worktables (1000 x 500mm with 500kg maximum load on the MDV 800, and 1200x 600mm with 800kg maximum load on the MDV 1100).

The machines are fast with 36m/min rapid rates on all axes and, to ensure process reliability, are fully enclosed with armoured telescoped covers.High precision comes courtesy of C3-class PMI precision ball screws and laser interferometer dynamic lead-screw compensation that enables 6 µm positional and 3µm repeatable accuracies across the work envelope.

As with all MACH machine tools, both MDV models are equipped, as standard, with a range of technology features that include auto-lubrication, flood coolant and wash-down systems.
Among the optional extras available are tool and workpiece probe systems, 4th-axis system configuration, and swarf augurs and conveyors.

“We’re confident that our new MDV machines will shake-up the market and prove that you needn’t ‘break the bank’ to acquire a new high-productivity, high-precision machining centre.”
For further information www.machmt.com

Renishaw joins NMIS

To showcase how Scottish manufacturers can use advanced technologies such as additive manufacturing (AM) to improve their processes, Renishaw has joined the National Manufacturing Institute Scotland (NMIS). As part of its membership, Renishaw has installed AM systems at the new NMIS headquarters (opening later this year) and will provide its expertise to members. The company will also collaborate with other NMIS members to share its knowledge in ongoing projects, helping manufacturers unlock the true potential of AM as part of the NMIS Digital Factory.
For further information www.renishaw.com/am

Ward CNC strengthens sales manager network

TW Ward CNC Machinery (Ward CNC) has expanded its presence across the Yorkshire and East regions by appointing John Hawkins as regional sales manager. Hawkins brings a wealth of technical and sales experience within the machine tool and engineering industry, possessing over 20 years of selling high value/high technology solutions, capital equipment and associated software to major manufacturers and OEM customers in the UK and overseas.“The comprehensive range of products and highly reputable brands is one of the key reasons why I am so pleased to be joining Ward CNC,” he says.
For further information www.wardcnc.com

Subcontract market surges by 60%

The latest Contract Manufacturing Index (CMI) shows that the UK subcontract manufacturing market surged by 60% in the first three months of 2023 compared with the previous quarter. As political and economic uncertainty eased, high-value purchasing organisation came back to the market and the release of pent-up demand saw activity soar.
The market jumped by 178% from December 2022 to January 2023 and remained healthy for the rest of the quarter.

Overall, the first quarter of 2023 was 31% higher than the first quarter of 2022, demonstrating consistent growth in the longer term. The CMI, produced by sourcing specialist Qimtek, reflects the total purchasing budget for the outsourced manufacturing of companies looking to place business in any given month. This represents a sample of over 4000 companies who could be placing business,which together have a purchasing budget of more than £3.4bn and a supplier base of over 7000 companies with a verified turnover in excess of £25bn.
For further information www.qimtek.co.uk

Siderforgerossi Group renews its production capacities

For more than 50 years, the old counterblow hammer from Bêché –now a Schuler brand – has been faithfully performing its duties at the Siderforgerossi Group. But now the time has come for a renewal at the Busano Canavese production site near Turin: in the future, a Schuler DG50h counterblow hammer will take up residence to produce large steel and aluminium forgings for the oil and gas, automotive, mining, and aerospace industries.

“We’re very pleased that our customer has once again awarded the contract to Schuler,” says managing director Frank Klingemann. “Air-powered counterblow hammers are characterised by high availability, as can be seen from the long service life of the predecessor model.”

As the drive components are not in the vibration range, there is low downtime and maintenance,and thus a high degree of utilisation, reports Schuler. The pneumatic drive also allows a high number of consecutive strokes without any drop in stroke frequency – in the case of the DG50h, up to 36 per minute. Notably, the energy-efficient expansion of the drive medium during the impact stroke results in an almost unchanged working capacity of 500 kilojoules at different die heights up to a maximum of 900 mm. Commissioning of the system weighing 355 tonnes will take place later this year.

The scope of supply also includes an intuitive control system, which Schuler has developed specifically for work-bound forging units. Functions include various impact programs, monitoring of impact energy, part thickness and temperature, and documentation of die and production data. Access to the operating instructions is also possible, as is remote maintenance and connection to the customer’s network.
For further information www.schulergroup.com/en