Compact Warehouse Boosts Throughput At Steel Distributor

When planning a replacement warehouse for its Kansas City service centre, US steel distributor Steel and Pipe Supply (SPS) prioritised safety, high throughput, minimal error rates and a compact footprint. The company selected a UNICOMPACT 5.0 automated storage and retrieval system from Kasto, the German OEM that makes its storage systems and sawing machines available in the UK and Ireland through its Leicestershire subsidiary.

SPS co-president John Conley says: “We supply the Midwest with a wide range of materials. Our customers rely on us not only for product quality, but also for the service we provide. This warehouse upgrade has made a real difference to our efficiency and productivity, while also boosting staff morale.”

Founded in 1933, SPS has grown into one of the largest privately held steel service centres in the US, supplying structural steel, plate, sheet and coil, alongside value-added processing services. Previous installations of Kasto automated storage systems at its Tulsa, Oklahoma and Longview, Texas facilities had already demonstrated significant gains in productivity, accuracy and safety.

Like many steel stockholders, SPS needed to maximise storage capacity while reducing manual handling and improving stock control. The high-density honeycomb design of the Kasto UNICOMPACT makes optimum use of available space, automating loading and unloading to reduce labour requirements while accelerating picking and material flow. Thousands of individual storage locations accommodate long products up to 7.3 m in length, while fast cassette changes enable rapid order consolidation.

Material movement is managed in real time by the KASTOlogic warehouse management system, which automatically records inventory data, improving stock accuracy and eliminating manual data entry.

Despite strict building height restrictions at the airport-adjacent site, the new facility now stores around 16,000 tonnes of material. Conley also praised Kasto’s US service team, highlighting its fast response times and technical expertise in helping minimise downtime and maintain operational efficiency.More information www.kasto.com

Supporting Industry Through Digital Transformation

BeDIGITAL will hold its eighth edition from 23 to 25 February 2027 at the Bilbao Exhibition Centre in Spain, debuting its new biennial format as a premier hub for industrial digitalisation. Amid the rapid evolution of AI, the growing connectivity of production processes, and the need to strengthen cybersecurity and business competitiveness, February’s timing will enable suppliers and end users to connect at a key moment for planning investments, strategies and the development of technology projects. The exhibition programme will be complemented by digital talks and innovation workshops.

More information https://bedigital.bilbaoexhibitioncentre.com/en

CMZ TA Series Lathe Lurpasses 3000 Machines Dold

CMZ has reached a significant manufacturing milestone with the sale of its 3000th TA series lathe, underlining the enduring popularity of the slant-bed turning centre among manufacturers seeking precision, reliability and long-term performance.

Introduced more than 20 years ago, the TA Series has earned a strong reputation in demanding production environments by combining robust construction with high machining accuracy and productivity. The range is available with three Z-axis travel options of 400, 600 and 1100 mm, providing the flexibility to suit a wide variety of turning applications.

A defining feature of the TA series is its prismatic bed, which is stabilised, machined and ground in a single set up at CMZ’s manufacturing facilities. Each machine is hand-scraped during assembly to optimise slideway performance, while direct metal-to-metal contact eliminates the need for Turcite, helping maintain long-term geometric accuracy and extending service life.

All models are equipped with an oil-cooled integrated motor turret delivering 75 Nm of torque, 11 kW of power and speeds up to 12,000 rpm. A three-curvic coupling design enables tool changes in just 0.2 seconds while improving thermal stability. Oil-cooled integrated spindles, free from belts and pulleys, further enhance accuracy, surface finish and machining performance by reducing vibration and spindle runout.

The TA series is also fully compatible with CMZ’s GL20 II gantry loader, providing straightforward automation for both short and long production runs.

Manufactured entirely in Europe, the TA series reflects CMZ’s vertically integrated production philosophy, with more than 80% of machine components produced in-house. By maintaining close control over manufacturing and the supply chain, CMZ combines premium components with competitive pricing, delivering machine tools designed to provide reliable performance for more than two decades.More information www.cmz.com

Aerzen Relies On WFL’s Automated MillTurn Technology

Aerzen has strengthened its machining capability with two further WFL M65 MillTurn centres, creating a highly automated manufacturing cell that is improving productivity, process reliability and ergonomics at its headquarters in Lower Saxony, Germany.

The family-owned manufacturer, which develops blowers and compressors for industries ranging from water treatment and food processing to chemical and process engineering, now operates 10 WFL M65 MillTurn machines, which combine turning and milling capabilities in a single platform. The latest investment integrates two turn-mill centres with an ABB loading robot, Kardex storage system and fully digital production workflow.

The automated cell is primarily used to manufacture rotary lobe blower rotors, processing materials including C45 steel and EN-GJS-500-7 cast iron. According to Tobias Krebs, team leader for mechanical applications, machining these components presents significant challenges due to interrupted cuts and variations in material hardness. To maintain accuracy and stability, the machines are equipped with 55 kW spindles, enabling complete machining in a single set up while consistently achieving machining tolerances of 0.02 mm.

The new cell also links directly with Aerzen’s ERP, tool management and CADCAM systems, allowing production orders, tooling and machine programs to be managed automatically. Once an operator releases a job, the robot retrieves raw components directly from standard delivery pallets using bin-picking technology before loading the machines without manual intervention.

Although automatic part positioning adds slightly to machining time, eliminating manual loading delays has significantly increased overall efficiency. The automation also reduces physical handling of heavy components weighing several hundred kilograms, improving workplace ergonomics and supporting unattended production.

Having relied on WFL technology for almost 20 years, Aerzen cites the machines’ reliability, complete-machining capability and responsive after-sales support among the reasons for its continued investment.

More information www.wfl.at

Harrison Lathe Bolsters Offshore Maintenance Operations

LTS Maskin, the exclusive Norwegian distributor for Colchester Machine Tool Solutions, has overseen the installation of a Harrison V460 variable-speed centre lathe on the Oseberg C offshore platform in the North Sea, supporting critical maintenance operations in one of the world’s most demanding engineering environments.

Operated by Equinor, the Oseberg C Platform required a robust and accurate machine tool capable of delivering reliable machining performance under challenging offshore conditions. LTS Maskin recommended the Harrison V460, recognising its combination of precision, durability and compact design as ideally suited to the application.

The Harrison V460 features a variable-speed drive for smooth, accurate cutting across a wide range of materials commonly encountered in offshore engineering. Its heavy-duty construction provides the rigidity and reliability needed for long-term operation in harsh marine environments, while high levels of machining accuracy and repeatability ensure critical maintenance work can be completed to demanding tolerances.

Ease of operation was another important consideration. The machine’s intuitive controls enable engineers to carry out machining tasks efficiently, while its compact footprint makes it well suited to offshore installations where workshop space is often limited.

The project demonstrates the close working relationship between Colchester Machine Tool Solutions and LTS Maskin, combining proven machine tool technology with local engineering expertise and customer support. Together, the companies continue to supply machining solutions tailored to the needs of Norwegian industry.

The successful installation on the Oseberg C Platform further strengthens Harrison’s reputation in demanding industrial applications and underlines LTS Maskin’s commitment to supporting customers across the offshore, manufacturing and precision engineering sectors with reliable, high-performance machine tools.

More information www.colchester.co.uk