Travelling column machine handles extra-large components

DMG Mori has expanded its large-part machining portfolio with the introduction of the DMF 600|11, an XXL travelling-column machining centre designed for high-precision, flexible production. The machine features a ±120-degree swivelling B-axis spindle head, enabling the four-axis machining of components up to 7200 mm long and weighing as much as 12 tonnes within a working envelope of 6000 x 1100 x 1050 mm.

Built on a modular platform, the DMF 600|11 can be configured as a five- or six-axis system with optional rotary or torque tables, supporting both milling and turning operations. Twin-table configurations allow pendulum machining, with a partition dividing the working area into two independent zones. This flexibility is particularly valuable for manufacturers handling diverse workloads and one-off components.

The machine also supports the integration of additional processes such as gear cutting, grinding and deep-hole drilling, enabling true one-hit machining. This capability reduces throughput times, releases capacity on other equipment and improves overall component quality. A rigid cast bed, symmetrical design and three external linear guideways in the X-axis ensure high stability and accuracy, while thermal control is enhanced through comprehensive cooling of key components, including the spindle, drives and ballscrews.

Spindle options include high-speed variants for precision work and high-torque versions for demanding materials. Rapid traverse rates of up to 42 m/min are standard, with an optional ‘Dynamic Package’ increasing speeds and acceleration for even greater productivity.

Automation options further enhance performance. With DMG Mori’s MATRIS handling system and AMR driverless transport solutions, the DMF 600|11 can operate autonomously, supporting continuous production while reducing operator workload and improving efficiency.

More information www.dmgmori.com

Mikron MILL E makes light work of tough, heavy jobs

United Machining says the Mikron MILL E 500U and MILL E 700U five-axis machining centres deliver exceptional precision, processing speeds and reliability.

The company, previously known as GF Machining Solutions, has a rich pedigree in milling and five-axis machining technology. United Machining reports that its Mikron brand is synonymous with quality, accuracy and high-productivity. According to the company, the Mikron MILL E 500U/700U machine tool range (which superseded the established HEM U series), has taken the market by storm – especially with aerospace, automotive and power generation component manufacturers.

Both machines have a rigid C-frame construction made from cast iron and boast large guideways, double side-supported (direct-drive) rotary tilting tables (-65/+120 degrees/n x 360 degree) that can take up to a 450 kg maximum load, and direct-drive, high-torque STEP-TEC spindle options (BT40 20 kW/12,000 rpm and HSK-A63- 36 kW/20,000 rpm, for example).

The thermally-stable spindles retain their accuracy and are designed for all eventualities, from heavy-duty roughing and high and fast removal rates, through to super-fine finishing.

Available with either the latest Heidenhain or FANUC controls, both machines feature large tool magazines (30 to 215 tools), supporting the processing of small batches without stopping for frequent re-tooling.

Increased productivity can be realised via a range of automation options that include integrated workpiece pallet and clamping systems such as Delphin, MTS, Dynafix or UPC.

Like all new United Machining machines, Mikron MILL E 500U/700U machining centres benefit from the company’s ‘My rConnect’ (Remote Assist) digital services platform that connects the machines directly and securely to United Machining experts. The result? Fast and efficient service support, troubleshooting and machine optimisation that ensures customers reduce downtime.

More information www.gfms.com/com/en.html

Starrag provides Omni Aerospace with precision at altitude

With sunlight glinting off an aircraft wing, it is easy to admire modern aerospace engineering. Behind every precision component, however, lies a combination of advanced technology and strong manufacturing partnerships. This is evident at Omni Aerospace in Wichita, Kansas.

Founded over 25 years ago by CEO John O’Neill, Omni Aerospace produces complex structural components for major OEMs including Boeing, Bombardier and Lockheed Martin. As demand grew for tighter tolerances, lighter materials and faster turnaround, the company invested in Starrag’s ECOSPEED F 1540 machining technology. Installing the first model in 2017 marked a significant step forward.

“The ECOSPEED was a game changer,” confirms O’Neill. “It enabled us to achieve levels of speed and accuracy we simply couldn’t before.”

The machine improved precision, reduced set-up times and eliminated the need for match drilling, enabling consistent production of close-tolerance aerospace parts. The impact was immediate, with revenue doubling and new business secured.

Building on this success, Omni added a second ECOSPEED and integrated both machines into a palletised flexible manufacturing system, enabling continuous, lights-out operation. The machines process demanding aluminium components, including large wing ribs requiring extensive material removal, while maintaining tight tolerances.

In 2025, Omni is expanding again with a third ECOSPEED F 1540, further increasing capacity and improving workflow efficiency. The company is also preparing to extend its capabilities into hard metal machining.

This ongoing investment reflects a strong partnership with Starrag and a shared focus on performance and innovation. As O’Neill concludes: “Starrag has helped us not only meet expectations, but exceed them.”

More information www.starrag.com

Renishaw expansion

Renishaw has completed a major expansion and refurbishment at its German customer service centre in Stuttgart, creating a modern hub designed to support its European customers. The development forms part of a multi-million euro investment in the Renishaw GmbH facility, enhancing service capability, improving lead times and strengthening warehousing and logistics operations. It also marks a key milestone ahead of Renishaw GmbH’s 40th anniversary in 2026, reinforcing Renishaw’s long-term commitment to customers in Germany and across Europe.

More information www.renishaw.com

ISCAR to adopt MDES

ModuleWorks reports that ISCAR, a major manufacturer of cutting tools, is adopting the Manufacturing Data Exchange Specification (MDES). Through this adoption, ISCAR plans to make its tooling data available in the open MDES format, enabling CAM software and CNC systems to integrate ISCAR tools and assemblies more efficiently. Meir Noybauer, Business Development Officer at ISCAR says: “Supplying our tooling information in the MDES format makes it easier for CAM systems to provide that data to their users, helping manufacturers reduce programming time and machine complex parts with greater confidence.”

More information www.moduleworks.com