Quickstep halves part set-up time

The combination of MSP’s NC-Checker and NC-PerfectPart software is delivering significant savings for five-axis machining processes at Bankstown-based Quickstep Technologies, the largest independent aerospace-grade composites manufacturer in Australia.

Implementation of NC-PerfectPart and NC-Checker software, supported by Renishaw probing technology, provides the detailed information required to ensure machines stay within specified parameters, improving set-up times for Quickstep’s freeform parts.
NC-Checker first carries out a calibration check on the probe. Once this is complete, the software performs five-axis checks of the machine tool to verify its accuracy, providing a subsequent report. This check takes just minutes to complete, meaning it can be run on a regular basis to provide routine monitoring of the machine’s geometry.
The parts being produced by Quickstep Technologies are complex in shape, so work holding is a major issue when using traditional manufacturing methods. Each part has a dedicated composite vacuum fixture with three or four fixed location tooling spheres. The centre points of the spheres are known relative to the part geometry, and this information is used to locate the fixture or part in a suitable work offset co-ordinate system for machining.
Prior to using NC-PerfectPart, these datums were generated using standard cycles within the Siemens control. While this achieved results, it was limited in that it was time consuming and open to human error. NC-PerfectPart fully automates this process and eliminates any human error. Furthermore, the software removes the need to precisely position the part, producing time savings of 50% per component.
For further information https://metsoftpro.com/

Dormer Pramet buys cutting tool manufacturer

Dormer Pramet has acquired Wetmore Tool and Engineering, a privately-owned US-based manufacturer of customer-specified HSS and solid-carbide cutting tools.

Based in Chino, California, Wetmore Tool and Engineering is a manufacturer of adaptive shank drill technology, as well as fasteners, reamers and rivet shavers. The company specialises in cutting tools for hand-held skin-drilling applications performed by several global aerospace organisations.
As part of the acquisition, Wetmore becomes a product brand of Dormer Pramet, alongside its current Dormer, Pramet, Precision Twist Drill and Union Butterfield assortments. Jerome David, CEO at Wetmore Tool and Engineering, will continue in his position and play an important role in overseeing the transition as a member of Dormer Pramet’s senior management team.
For further information www.dormerpramet.com

Sandvik Coromant plant recognised by WEF

The World Economic Forum has officially recognised the Sandvik Coromant production unit in Gimo, Sweden as an advanced Industry 4.0 facility.

Gimo has been selected as a “lighthouse” site, namely one that comprehensively deploys a wide range of Industry 4.0 technologies and use cases at scale, while keeping humans and sustainability at the heart of innovation.
Each lighthouse facility was selected from a survey of over 1000 manufacturing sites based on their success in adopting Industry 4.0 technologies and demonstrating tangible benefits. To aid the learning and adoption of technologies by other companies, Sandvik Coromant and the rest of the lighthouses in the network have agreed to open their doors and share knowledge with other manufacturing businesses.
For further information www.sandvik.coromant.com

Drentea invests €3m in production boost

Drentea, part of the Dutch VDB Group, has invested €3m in the improvement of output and sustainability at its factory.

The combination of machines in the production line at Drentea now consists of a Salvagnini S4 and P4, on which Drentea can punch, cut, twist and bend metal. In addition, a Salvagnini L5 fiber laser is accompanied by a fully automatic sorting centre. This fibre laser generates much more energy from the same amount of power, resulting in substantially lower energy consumption. By producing products on this new line, the company has increased both its production capacity and flexibility.
“We want to achieve further growth by continuing to invest in state-of-the-art production facilities,” says CEO Bert Top. “These investments contribute to a natural evolution towards smart industry and result in a doubling of production capacity.”
In addition, enormous progress is being made in the field of sustainable production. The expectation is that, using this method of processing, the percentage of waste will be reduced by at least 90%. Drentea has now succeeded in integrating its entire business activities in a sustainable circular manner.
“This time of transition to a sustainable manufacturing environment offers Drentea plenty of opportunities to realise its green ambitions,” says Top. “Here at Drentea we focus on smart designs, the complete re-use of materials, production without waste and the use of regionally sourced green energy.
“We want to control our own raw material chains and energy supplies,” he continues. “The time in which price was decisive only tilts to a time where sustainability has actually become measurable. With this new production line we are more than ready to take advantage of the possibilities that time will provide.”
For further information www.salvagninigroup.com

Automated sheet-metal part production

At the recent EuroBlech exhibition in Germany, Bystronic showcased new solutions that in the near future will enable the company’s automated production line for the end-to-end manufacture of sheet metal parts to be expanded with value-added modules for the effective pre-processing of components.

For instance, prior to laser cutting, the latest ByFlex system is able to drill holes as well as deburr, thread-cut and countersink. The integration of these functions allows users to incorporate extra machining operations within the production line for added efficiency. In addition, a labelling function marks the parts with a code that can be scanned at downstream stations for reliable identification.
Newly developed software architecture, called Shop Floor Control System, was also launched by Bystronic for monitoring and controlling a complex production facility, which might involve an automated manufacturing solution such as a production line networked with stand-alone sheet metal handling and machining stations. Laser cutting systems, press brakes, automation equipment and machines from third party suppliers can all be included. The software assumes the centralised control function and helps users to optimise production flow continuously so that throughput and delivery times are met.
Within Shop Floor Control System, each integrated element provides real-time information on the current order status, scheduled maintenance and updates, or any malfunctions. All information is displayed on the control screen, enabling decisions to be made regarding any problems or warnings that arise.
For further information www.bystronic.co.uk