Mapal has introduced a patent-pending bayonet-type connection for milling cutter systems with a replaceable head. Users benefit from easy handling with a rigid connection and optimal cooling. The tool manufacturer also saves carbide with the connection, conserving resources.

The functional principle of the new connection could not be easier: the replaceable head only has to be inserted and turned 90° to achieve locking. That is a lot easier than the previous system for replaceable-head milling cutters from Mapal or comparable systems where the replaceable head is threaded and has to be screwed-in several turns. 

Mapal’s new bayonet system achieves very high rigidity thanks to its large cylindrical face connection. While the force only acts on one side when tightening a thread due to its pitch, the Mapal system ensures a symmetrical insertion and good distribution of force.  

Together with the connection, Mapal is introducing a new tool-holder design. The tool holder has a ring of cooling channel bores, which enables a much higher volume of cooling than conventional internal cooling is able to provide. By channelling the coolant directly to the area of the cutting edges, the tool life is extended and machining quality improved. 

In addition, by eliminating the need for a central cooling channel bore, the milling head becomes much more stable. The tool holder is 10-15% more rigid than comparable systems, reports Mapal, resulting in higher achievable form and position tolerances, smoother processes and longer tool life.

 

The solid-carbide replaceable heads from Mapal offer high process reliability as inserts cannot become loose at high temperatures. If tool breakage does occur, the connection’s simple assembly ensures operators can resume the machining process quickly.

More information www.mapal.com

With the new double-edged WT26 indexable inserts and the compatible tool-holder system, Walter says it offers a solution that can optimise the machining of small parts on Swiss-type sliding-head turning centres. According to the company, the dovetail shape of the insert clamp absorbs lateral forces to elevate stability, process reliability and accuracy. The clamp system and the large contact surface in the insert seat maximise rigidity, counteracting any vibration of the bar material.

Another special feature is the possibility of performing operations on both sides. This design concept is credit to a clamping screw that features a Torx screw drive on both the head side and threaded side, facilitating operation from the side of the counter-spindle on right and left-hand tools. Users can index the inserts quickly without removing the tool holder, reducing non-productive time.

The tangentially mounted WT26 indexable inserts are precision-ground and boast sharp cutting edges specifically for turning small precision parts. Furthermore, the periphery-ground chip-breaker geometries are available in DG8 and VG8 designations, which Walter says facilitates optimal machining results even at feed rates as low as 0.03 mm.

Walter’s WT26 indexable inserts come in seven different versions, covering all turning operations. This selection includes everything from basic recesses and external threads, to reverse turning with specially developed chip breakers.

The new WSM23X cutting tool material is suitable for machining steel, stainless steel and lead-free brass. In addition, the uncoated WN23 grade suits aluminium and non-ferrous metals. Operators can use the inserts in any WT26 tool holder, regardless of the system.

More information www.walter-tools.com