Kerf Machine Brings Next Phase Of Evolution At JW Laycock

JW Laycock has transformed its plate profiling capability with an Ultra 3500 combination plasma and oxy-fuel cutting machine from Kerf Developments, reducing subcontract profiling lead times from four or five days to just hours. 

The Keighley-based steel stockholder, which traces its origins back to the 1740s, has progressively brought more processes in-house, including sawing, angle-cutting, guillotining and drilling. Profiling was the final piece of the jigsaw. 

“Our business is very much built on being reactive,” explains managing director Mark Sugden. “We could supply 9.7 tonnes of a 10-tonne order immediately, but a few profiled parts meant relying on a subcontractor and subsequently delaying delivery.” 

Installed in December 2025, the Kerf Ultra 3500 features a 3 x 4 m bed and both plasma and oxy-fuel cutting heads. Its 300A Lincoln Electric FineLine plasma technology handles the majority of JW Laycock’s work, typically 8-30 mm plate, while oxy-fuel cutting  accommodates thicknesses up to 150 mm. 

A Burny CNC controller simplifies operation through its integrated shape library and process database, automatically configuring cutting parameters for different materials and thicknesses. Automatic nesting also helps minimise material waste. 

Installation and training were completed smoothly, providing a welcome contrast to the company’s previous machine experience.  

“The Kerf experience has been seamless,” states Sugden. “I’ve handed responsibility to my team, and they have just got on with it.” 

The machine now operates around 10 hours daily, delivering at least 10% material savings and improving responsiveness. Sugden expects the investment to pay for itself within 12 months. 

With profiling now firmly under its control, JW Laycock has also recovered customers lost through previous delays. Turnover is forecast to increase from just over £2m to approximately £3.5m. 

More information www.kerfdevelopments.com

TYKMA Electrox Unveils Four Laser Marking Systems At IMTS

The recent IMTS 2026 exhibition in Chicago provided TYKMA Electrox with an opportunity to showcase four new laser marking systems, an updated large-format workstation and live automation demonstrations, highlighting the latest developments across its product portfolio. 

Making their show debuts were the Zetalase CK, Minilase Max, updated Minilase LBL and LaseNGo handheld mobile laser marking system. 

The Zetalase CK is a large-format workstation designed for flexible production and automation. Its spacious enclosure and pass-through openings accommodate long components, extrusions and conveyor systems. Optimised for Cerakote laser imaging, it comes with preconfigured laser settings and can be specified with fibre, MOPA, CO2, UV or picosecond laser sources. 

The compact Minilase Max offers an enlarged standard work area, with an optional 300 x 300 mm marking field through the MFSS configuration. Available with 30 and 60 W fibre lasers, it provides additional capacity for larger components and multi-part fixtures without requiring a full-size workstation. 

The updated Minilase LBL now features a standard 30 W MOPA fibre laser, offering greater marking and engraving flexibility. Relocated external connections also simplify cable management, while its compact footprint makes it suitable for production environments and mobile customisation applications. 

LaseNGo introduces handheld mobile laser marking, combining a cart-mounted MOPA laser platform with a portable scanning head. A contact-based marking nozzle and monitoring system maintain sealed surface contact, while integrated controls and status lighting give operators direct control. The system is designed for large components, assemblies and applications where moving the workpiece is impractical. 

TYKMA Electrox also presented an updated Zetalase XL, featuring redesigned cabinetry and larger side access doors. Equipped with a 100 W CO2 laser, the system featured in a live robotic automation demonstration at IMTS. 

More information www.permanentmarking.com

Boosting Tube-Cutting Efficiency With Integrated Workflows

Bodor Laser has officially launched Z, its flagship two-chuck integrated laser tube-cutting machine. The Z tube-processing system combines cutting, drilling tapping and automated material handling on one platform, helping manufacturers reduce workpiece transfers, repeated clamping and production delays. The machine is available in the UK from Bodor representative World Machinery. 

An optional drilling and tapping module, equipped with a 14-tool magazine, enables drilling, milling, tapping and friction drilling alongside laser cutting. Automatic tool changes allow multiple operations without moving components between machines, reducing handling, secondary processing and positioning errors. 

Suitable for round tubes, square/rectangular tubes, channels, I-beams and other profiles, Z serves sectors like structural steel, construction/agricultural machinery, elevators and fitness equipment. 

Intelligent sensing maintains accuracy throughout production. Chuck sensors adjust clamping force according to material, diameter and wall thickness, preventing thin-walled tubes from deforming while securing heavier sections. The system also checks clamping status and compares tube dimensions with the processing drawing, stopping if material is missing or incorrect. 

Laser scanning detects tube contours and tracks the centreline, compensating for rust, deformation and positioning deviations. A vision camera identifies weld seams, enabling the machine to avoid them or adjust its cutting path. After cutting, a 3D laser sensor checks that each section has separated completely. 

A high-speed laser-head motion axis improves cutting performance on thin-walled and small tubes, while bevel cutting up to 45° reduces grinding and preparation before welding. 

Optional automation manages loading, replenishment, unloading and sorting, with interfaces for wider production-line integration.  

Bodor Laser, which serves customers in more than 180 countries, says it ranked first globally in sales of laser cutting machines rated at 1 kW and above for seven consecutive years, from 2019 to 2025.  

More information www.worldmc.co.uk 

Partnership To Enhance Automation in Sheet Metal Technology

Lantek, a global specialist in software solutions for the sheet metal industry, has revealed a partnership with machinery manufacturer Tecoi to deliver a new robotic unloading and palletising system to improve manufacturing efficiency.

The new system is built on Tecoi’s CF modular cutting architecture for multi-head cutting processes and large-scale operations. Following cutting, a servo-automated crane equipped with liftable magnets transfers cut material to an intermediate zone, where robotic systems with adaptive gripping technology automatically collect and palletise parts according to Lantek’s CADCAM instructions.

The intelligence behind this operation is managed through Lantek Expert, which organises parts based on geometry and orientation to ensure only identical parts with matching angles are stacked together. This capability ensures stability and full traceability throughout downstream logistics.

This solution enables palletising to take place while cutting operations continue uninterrupted. Lantek says this reduces downtime and improves overall productivity compared with other systems where part handling requires pauses in production.

Thanks to its collaborative robot-based architecture, additional units can be added to work in synchronisation, accelerating the unloading and palletising process without compromising precision or traceability. Such flexibility allows the same technology to be adapted to both lower-demand facilities and high-throughput, large-scale operations.

For Lantek, this type of integration represents a step forward in the development of connected, automated manufacturing environments and workshops, supporting the industry’s transition towards smarter manufacturing.

Francisco Pérez, OEM channel director at Lantek, says: “The key factor here is that we don’t just connect machines, we connect intelligence. This collaboration with TECOI enables the software to act as the brain of the process, instructing each robot on what to do at any given moment. It clearly demonstrates how digitalisation can optimise workshop performance without adding complexity.”

More information www.lantek.com

Demonstrating Flexible Production For Large-Scale Manufacturing

Water Jet Sweden continues to demonstrate how advanced waterjet technology can help manufacturers respond to increasingly varied production demands. A Grand Twin system is soon to be delivered to a customer in the Nordics, showcasing a machine concept designed to offer high levels of flexibility, efficiency and reliability.

Featuring two separate X-beams with individual control systems, the Grand Twin configuration gives manufacturers the ability to manage different production requirements on the same machine platform.

One of the key advantages of the Grand Twin concept is the flexibility it offers in day-to-day production. Operators can cut and load at the same time, helping to improve workflow efficiency and reduce non-productive time. Alternatively, the full table area can be used when producing extra-large parts, allowing manufacturers to maximise the available cutting space when required.

For companies working with a wide range of materials, part sizes and batch requirements, this type of adaptability is increasingly important. Production schedules are rarely static, and manufacturers often need equipment that can switch between different priorities without compromising performance or machine utilisation.

The Grand Twin concept supports this by giving users more ways to configure production around their specific workload. Where throughput is the priority, simultaneous cutting and loading can help keep jobs moving. Where component size is the challenge, the entire table area can be used to accommodate larger parts.

This combination of workspace utilisation and process flexibility makes the concept particularly relevant for manufacturers producing large-format components, managing varied customer requirements, or looking to improve overall cutting efficiency.

For manufacturers considering how to increase capacity, improve production flexibility, or handle larger and more varied cutting requirements, the Grand Twin concept is a useful example of what is achievable with a tailored waterjet system.

More information www.waterjetsweden.com