GFMS launches CUT F wire EDM machines

GF Machining Solutions has introduced a new range of wire EDM machines. The AgieCharmilles CUT F series comprises two models (CUT F 350 and CUT F 600), each equipped with the company’s proprietary Uniqua control, ISPS intelligent spark protection system, iWire intelligent functions and RFID smart wire system. Furthermore, at the heart of every machine is the proven high-end IPG-DPS generator.

According to GFMS, CUT F machines deliver improved performance and optimised precision. The range sits in-between the company’s established CUT E and CUT P series’ of wire EDM machines and features the tried and tested SparkTrack technology platform.

The new C-frame machines feature an enhanced design that improves thermal stability and vibration control, resulting in higher part accuracies and superior surface finishes, reports the company. Specific features include axis optical encoders (cooled via the work tank and dielectric fluid) and high-accuracy, high-grade ballscrews that improve positional accuracies.

CUT F machines come with an intuitive iHMI featuring a 19” vertical touchscreen, full keyboard and a mouse. The Uniqua platform interface supports offline and at-the-machine programming, and facilitates sequential and object-oriented programming. The control hasa powerful graphic tool with an integrated CAM system and is compatible with all major CADCAM programs.

Of particular note, the iWire function automatically identifies and adapts the wire speed to changing erosion height conditions during the EDM process and, by sodoing, eliminates wire breakage while reducing overall wire consumption per job – in some instances by as much as 29%.iWire technology works in tandem with ISPS, both of which are accessible from the Uniqua control.
For further information www.gfms.com

Sodick introduces VN series wire EDM

For manufacturers that demand the epitome of precision, component quality and production efficiency, Sodick Europe says it has introduced its new VN series of linear motor-driven wire EDM machines. Presented as a high-quality enhanced range of standard EDM machines, the new arrival offers the added advantage of reduced power consumption and operational costs.

Available in two variants, the new VN400Q and the VN600Q can deliver a 20% decrease in power consumption when compared with standard models. With up to 70% of wire EDM energy consumption used by the dielectric treatment system, the Sodick VN series overcomes this issue with a new fluid control circuit that reduces the energy needed to drive the dielectric processing pump. Utilising an inverter to control the vertical flushing flow rate during machiningdelivers a 20% reduction in power consumption during machine standby.

As well as reducing power consumption, the newly developed energy-saving pump is integrated into the dielectric tank and, along with the LN3W/LP3W power supply unit, the Sodick VN series significantly improves nozzle flushing performance to amplify open cutting speeds by up to 15%. In addition, an intelligent monitoring circuit oversees the vertical flushing flow rate to provide further optimisation of the pump drive energy for flushing.

Also contributing to the efficiency of the Sodick VN series is the linear motor drive system with linear scales. Providing precise high-speed axis motion that is wear-free, it is possible to maintain extremely responsive speed, precision and repeatability for years to come. This performance sees a further enhancement with the latest K-SMC motion controller that governs axis movements and tracks spark-gap adjustments.
For further information www.sodi-tech.co.uk

Erodex invests £400,000 in latest automation

Erodex Group, a UK designer and manufacturer of graphite electrodes, tooling and fixtures is celebrating 50 years in business by investing £400,000 in automation at the company’s state-of-the-art graphite machining facility in the West Midlands.

This year marks 50 years in business for family-owned Erodex, which is looking to the future with the purchase of an automated pallet loading system to work in co-ordination with existing high-speed machining centres.As a result of the investment, the company expects to maximise efficiencies and output within the high-volume area of the business, creating capacity without the need to layer-in additional shift patterns.In addition, the alignment of existing machining capacity with automation provides Erodex with a portfolio that it has previously been unable to offer, thus creating new business opportunities.

The company’s facility in Wednesbury enables Erodex to machine its wide variety of graphite grades into highly complex components for a range of industries. It has also been a key driver in the significant growth witnessed by the Erodex Group in recent years, following a £1.75m investment in new machinery in 2021.

Steve Rolinson, director at Erodex Group, says: “Since the mid-1980s the Erodex Group has enabled customers to benefit from the capabilities of our ISO9001-accredited graphite machining facility, which is widely regarded as the best graphite machining facility in Europe.Continued planned investment as part of our continuous improvement programme – including that in automation – means we are well placed to capitalise on market opportunities moving forward. It also reinforces our position as UK leaders in the design and manufacture of graphite electrodes, tooling and fixtures for the aerospace and IGT sectors.”
For further information www.erodex.com

Vollmer VDays focus on efficient processes

Sharpening specialist Voller recently opened its doors for the company’sVDays 2023 in-house trade fair at Biberach. Across three days, customers, suppliers and partners had the opportunity to immerse themselves in the world of grinding, eroding and laser machines with keynote speeches, specialist talks and product demonstrations. Around 400 visitors from around the world attended the event, which not only focussed on automation and digitalisation, but also efficient production using sustainable processes.

“We’re very satisfied with the popularity of and interest in our VDays,” says Jürgen Hauger, joint CEO of theVollmer Group. “In particular, we enjoyed the face-to-face conversations that we were able to have with our customers and partners.”

Over the course of VDays, Vollmer product managers and engineers explained sharpening technologies for various grinding, erosion and laser machines, as well as their potential applications in the metalworking industries. These presentations also included the latest innovations in tool manufacturing, such as the VLaser 370 laser machine, VGrind series tool grinding machines and the VHybrid 260 grinding and erosion machine.

Other machines, such as the CS 860 and the CSF 860 grinding machines, are suitable for the sustainable sharpening of circular saws. These models can machine the tooth face, tooth top and flanks of carbide-tipped circular saw teeth with high precision, energy efficiency and automation.

“Together with partner companies at the VDays, we managed to map the entire process chain in tool manufacturing and indicate how important digitalisation, automation and process efficiency are to tool grinding,” explains Dr Stefan Brand, joint CEO of theVollmer Group. “These trends offer opportunities for differentiation and competitive advantages, both for our customers and for ourselves.”
For further information www.vollmer-group.com

Selecting the best copper for EDM electrodes

When it comes to EDM electrodes, having the best copper is essential for optimal performance, reports EDM Plus, a UK specialist in EDM machine sales, EDM consumables sales, EDM subcontracting and other related services. The company says that copper is an essential part of the process, as it provides the electrical current needed to create the spark that powers the machining process. The right copper for EDM electrodes will ensure consistent and successful machining.

Several types of copper are available for EDM electrodes, including oxygen-free high-conductivity (OHFC) copper, electro-refined (ER) copper and electrolytic tough pitch (ETP) copper.

For EDM electrodes, OHFC is the preferred choice because it offers excellent electrical conductivity, low resistivity and good thermal stability. It also has higher resistance to corrosion than other types of copper and is suitable for use in harsh environments.

When selecting EDM electrodes, EDM Plus says machine shops should look for those made with a high-grade OHFC copper alloy. This type of alloy offers enhanced wear resistance and is suitable for use in a wide variety of applications. Additionally, it has a relatively low coefficient of friction and can withstand higher temperatures for longer periods of time than other types of copper.

For added protection against wear and tear, consider using EDM electrodes made from an alloy containing additional elements like chromium or molybdenum. These alloys are more resistant to corrosion and are more suitable for use in corrosive environments. They also tend to offer improved properties when exposed to high temperatures or pressure.

Finally, keep in mind that the cost of EDM electrodes varies depending on the type of copper used. OHFC is generally more expensive than other types of copper, but its superior performance makes it worth the investment.
For further information www.edmplus.co