Editor’s Pick

Q1 growth for subcontract market

Qimtek’s latest Contract Manufacturing Index shows that the UK subcontract market continued to grow in the first quarter. The index was up 4.5% in the first three months of 2024, building on the strong upswing at the end of 2023.Projects and budgets that had been on hold continue to be unlocked as manufacturers place orders and suppliers are busy quoting for work. February was the strongest month since March 2023.

The baseline for the index is 100, which represents the average size of the subcontract manufacturing market between 2014 and 2018.The CMI for Q1 2024 was 82, compared with 78.5 for the previous quarter.Machining accounted for 48% of the market, up 35% on the previous quarter, while fabrication represented 49%, down 5% on the previous quarter.

For further information www.qimtek.co.uk

XYZ machines elevate stairlift specialist

XYZ Machine Tools is helping Handicare to maintain the accuracy, rigidity and quality of its stairlifts by machining the mating surfaces of its tubular components using an XYZ RMX 3500 bed mill for straight sections and an XYZ RMX 4000 bed mill for curved sections.

Among Handicare’s UK manufacturing facilities is its Kingswinford, Birmingham plant, where the company designs and manufactures straight and curved stairlifts, producing more than 50 every day. The key element of each stairlift is a pair of tubular runners with welded gear racks. These support the seat and, with its pinion drive and rollers, allow it to transport the user smoothly and safely between floors.

Nabil Mohamed, production engineer at Handicare, says: “For straight stairlift sections, the tubes and gear racks are welded together by  a robot and cut to length. We leave an excess of 0.5 mm which we machine off using the XYZ RMX 3500. This process ensures that the gear profile on the rack is perfect when we join the tubes.”

The XYZ RMX 3500 is dedicated to straight sections and has a set of fixtures on the bed, each designed to lock into the gear profiles and position the tube in the exact position required to mill across the end and generate an accurate gear profile and tube length. The open design of the bed mill makes it possible to work with long tube sections that overhang the bed.

For curved profile stairlifts, the process is similar with tube sections machined on the XYZ RMX 4000. This machine has a larger bed of 1474 x 355 mm and fixtures loaded to suit the end-machining of curved sections.

For further information www.xyzmachinetools.com

Dugard becomes UK sales agent for Kenyou

Dugard is now the UK sales partner for the Kenyou series of machine tools, which includes vertical turning, boring and turn-mill models. The Kenyou range will complement Dugard’s existing Kitamura, SMEC, Hanwha and Mylas principals. Stepping beyond the realms of its existing portfolio, the Kenyou range of vertical turn-mill centres includes the VT and VTM series that have table diameters from 1.25 to 3 m with the ability to accommodate workpieces up to 20,000 kg.

This colossal capacity provides end users with a working area of -200 to 1400 mm in the X axis, a Z axis up to 1400 mm and a W axis of 1 m with 10m/min rapid traverse rates. Offered with a FANUC or Siemens control and BT50 tooling interface, the work table has a two-speed gearbox driven by a 30 kW motor for heavy-duty turning operations. Likewise, a range of milling spindles is available from 11 to 22 kW.

For further information www.dugard.com

ITC provides solution for composite expert

Melton Mowbray based KS Composites has continually evolved over the past 40 years to become a global expert in composite and GRP development and manufacturing for sectors that include motorsport, marine, energy, rail, aviation and defence. Here, the company relies on cutting tool experts at Industrial Tooling Corporation (ITC) to deliver results.

Operating out of a 48,000 sq ft manufacturing facility that accommodates more than 100 employees, KS Composites has a long-standing relationship with ITC, as business development manager Dan Johnston explains: “We use ITC cutting tools due to the great working relationship we have with the team and the excellent service we receive. Whether discussing new advancements in tooling technology or looking at building a package of tools to support a project, ITC always give great advice. Even better is the on-site support in running trials to confirm that tooling works as stated.”

KS Composites uses ITC face mills, end mills, ball-nose cutters, drills and taps among other niche tooling, which help the company to machine patterns, moulds, jigs, components, inserts, props and models. In addition, the business has an on-site vending solution from ITC with a comprehensive stock level that ITC keeps fully serviced.

Looking at the cost savings derived from the ITC range of cutting tools, Johnston says: “When we conducted a full cost analysis of our tooling and the total material removed, it’s clear that the ITC tooling is great value for money. We’ve managed to control costs over the years and ITC has helped to improve efficiencies while enabling our business to embrace the very latest tooling technology for composite machining.”

For further information www.itc-ltd.co.uk

Get inspired at MACH 2024

MACH 2024 (NEC, Birmingham, 15-19 April) is the perfect platform to discover cutting-edge
manufacturing technologies and solutions, providing visitors with an opportunity to
experience the latest industry advancements. This five-day event features the largest
display of working machinery in a single venue, allowing visitors to make informed
investment decisions by seeing before they buy.

Alongside a comprehensive display of live working machines and innovative manufacturing
solutions, visitors to the exhibition can discover how their businesses can sustainably adopt
new technology and techniques to improve productivity, efficiency and reduce waste. They
will also learn how to adopt new processes and techniques at MACH Knowledge Hubs –
from automation to additive, through AI and data, to sustainable manufacturing. Readers
will find a round-up of some key exhibitors further on in this issue.
For further information www.machexhibition.com