Cyan Tec takes advantage of Trumpf technology

Cyan Tec Systems, a designer and manufacturer of bespoke automation systems, is relying on Trumpf solid-state fibre- and disk-laser technology to help maximise the quality and reliability of its machines. The company currently has 14 Trumpf lasers at various stages of machine integration across its shop floor in Leicester, eight of which are for laser-cutting applications.

“We supply to both industry and the research sectors, working with major laser source and laser head/optics manufacturers to offer a complete solution,” explains Cyan Tec’s sales manager Richard Copson.

Prominent among this number is Trumpf, with which Cyan Tec has had a successful business relationship since 2009. The partnership has grown in recent years following Trumpf’s acquisition and subsequent rebranding of SPI Lasers.

“We use Trumpf because their lasers suit our very diverse mix of projects,” states Copson. “Trumpf’s wide spectrum of lasers means they can nearly always offer a solution, which is a big advantage for us. We also tap into their support. We don’t have any on-site demonstration facilities for lasers, so we rely on Trumpf for component trials. It helps to prove the process and provides customer confidence.”

At present, the company is building 14 systems featuring Trumpf lasers, 12 of which are TruFiber P compact models. TruFiber P compact series lasers are available in a convenient 19-inch format with laser power of up to 2 kW.

“We buy a lot of these lasers because they have a small dimensional envelope,” says Copson. “We take them as rack-mounted OEM modules, which gives us the flexibility to add whatever optical set-up we require on the end. The TruFiber P compact has a competitive price, is practically maintenance-free and offers an integrated safety concept.”
For further information www.trumpf.com

LVD shows full-featured tube laser

LVD showcased its TL 8525, the most advanced tube laser cutting machine in its TL series, at the recent Tube 2022 exhibition in Düsseldorf, Germany. The company says that its TL 8525 opens the door to a world of versatile tube and profile processing with optimised features, including 45° 3D tilt-axis cutting head, six-position front loader, wide X-axis cutting range, and the ability to cut tubes up to 8500 mm long (up to 3000 mm long and 250 mm diameter).

Built for high productivity, the TL 8525 can accommodate a broad range of applications, including complex, large and heavy tubes. The 400 mm Z axis efficiently handles the processing of larger profiles. Notably, the machine maintains the compact footprint of other TL models and offers the advantage of accessibility on all sides. AS loading and unloading is handled on one side, the machine can fit into a small space or against a wall.

LVD’s 45° 3D tilt-cutting head delivers high-precision bevel cutting and is suitable for weld-preparation cuts in thick-walled tubes, while the front loader loads up to six tubes and offers six positions for up to 250 mm tubes. The 1190 mm X-axis cutting-head range permits processing along a greater length of the tube, wasting less material to make tube cutting more productive and profitable.

Automatic tube loading, automatic tube centring, and automatic set up and adjustment of the chuck and steady rest, offer highly automated, reliable operation.

The TL 8525 comes equipped with a 2 kW fibre laser source, although a 4 kW laser is available as an option.
For further information www.lvdgroup.com

Stepping up tube-cutting capabilities

Yamazaki Mazak says it is taking laser-cutting capabilities to the maximum with the launch of its compact 3D fibre laser cutting machine, the FG-220. The FG-220 is suitable for the precision 3D cutting of long tubes (with round, square, rectangular and triangular cross-sections) and structural materials (such as I and H beams, angle iron and additional user-defined shapes).

Use of the new machine’s improves the productivity of cutting thin-to-medium thickness pipe and other structural materials, thanks largely to the fibre-laser technology having a shorter wavelength than a CO2 laser for the high-speed cutting of medium steel with nitrogen assist gas. Higher productivity translates into significant energy savings due to the 100% elimination of laser gas and a 50% reduction in electrical consumption.

Furthermore, the FG-220 is an all-in-one machine that can perform multiple processes including cutting, drilling, tapping and clamping, which leads to significantly reduced in-process times.

Mazak has engineered a proprietary 3D laser cutting head with an extended range of movement in the A and B axes, which expands on the array of possible applications. The FG-220 enables machining at any desired angle and from various directions, thus achieving even complex shapes, as well as tight joint fits. As a result, it is possible to construct rigid space frames far quicker (with reduced welding) in comparison with conventional construction processes. The machine is suitable for use on a broader spectrum of workpieces, including highly-reflective materials such as copper and brass.

Several features enable high-precision cutting of long materials, such as auto-centring and workpiece clamping, as well as various support units to prevent sagging during cut. Four chucks simultaneously travel on and rotate around the axis to avoid material swaying.
For further information www.mazakeu.co.uk

HACO and HSG confirm strategic partnership

HACO and HSG have confirmed their strategic partnership with an agreement for the exclusive distribution of HACO-HSG fibre lasers in the French and Benelux markets.

Metal profiling is developing rapidly, resulting in a global shift in the industry towards fibre laser-cutting technology.

“The use of fibre lasers for profiling metal results in a spectacular reduction in overall cycle time for industrial companies,” says Andy Raedt, product manager at HACO. “Fibre-laser technology is developing at a fast pace, with newly developed machines being introduced to the market many times a year.”

HSG, with headquarters in Foshan, China, is a pioneer in the development and production of high-quality fibre laser cutting machines. Since its foundation in 2006, the company has grown globally and now has more than 1500 employees. HSG has multiple dedicated R&D centres in China and Japan focusing on bringing the latest technology to the market and meeting demand for more flexibility, speed and power. Today, HSG offers a complete series of fibre-laser machines, from flat-bed lasers and combination machines, up to a range of tube lasers with bevel-cutting head and integrated automation.

“The synergy in this partnership lays in the combination of HSG’s high-quality fibre lasers and the extensive sales and service network of HACO in the French and Benelux markets,” says Angelo Steen, commercial director at HACO. “With over 15,000 metalworking machines installed over the years in these countries, we’ve developed a solid network of local teams.”

In the past few years, HACO has installed dozens of fibre laser cutting machines with HSG technology under the HACO brand. With this partnership, newly installed fibre-laser cutters will be delivered under the joint brand of HACO-HSG.
For further information www.haco.com

Duggan build success with Prima Power

US-based Duggan Manufacturing was formed by friends Rodney Westich and Tony Pinho in Almont, Michigan 22 years ago. The company owes its success to hard work, smart investments and great customer service, with Prima Power at its side. Today the company has 90 employees working in a main facility of 72,000 sq ft and a satellite building of 28,000 sq ft.

“We devised a plan to get business rolling, and from that point on, it’s been a steady reinvestment plan for the latest machine technology,” explains Westich. “We put as much money back in the company as possible.”

A large part of that investment plan has been dedicated to Prima Power 3D fibre lasers.

“When we began our search for lasers, Prima Power was one of several options,” says Westich. “The company was very helpful and open. They arranged for us to visit other customers who were doing laser-tube cutting and knew we were looking at something special. Their lasers are versatile and robust, with high uptime – but if there is a problem, Prima Power’s service department responds quickly and with excellent telephone support.”

Duggan purchased a 2 kW Prima Power Rapido fibre laser in 2010 and another in 2011. The company purchased a Prima Power 4 kW Laser Next in 2016.

“We’re not a huge company, but our three Prima Power lasers allow us to punch above our weight, meaning we have much more influence than we anticipated because they give us the same attention that you would expect for a large customer with multiple machines,” states Westich. “This type of key investment definitely helped us to grow.”
For further information www.primapower.com