Stepping up tube-cutting capabilities

Yamazaki Mazak says it is taking laser-cutting capabilities to the maximum with the launch of its compact 3D fibre laser cutting machine, the FG-220. The FG-220 is suitable for the precision 3D cutting of long tubes (with round, square, rectangular and triangular cross-sections) and structural materials (such as I and H beams, angle iron and additional user-defined shapes).

Use of the new machine’s improves the productivity of cutting thin-to-medium thickness pipe and other structural materials, thanks largely to the fibre-laser technology having a shorter wavelength than a CO2 laser for the high-speed cutting of medium steel with nitrogen assist gas. Higher productivity translates into significant energy savings due to the 100% elimination of laser gas and a 50% reduction in electrical consumption.

Furthermore, the FG-220 is an all-in-one machine that can perform multiple processes including cutting, drilling, tapping and clamping, which leads to significantly reduced in-process times.

Mazak has engineered a proprietary 3D laser cutting head with an extended range of movement in the A and B axes, which expands on the array of possible applications. The FG-220 enables machining at any desired angle and from various directions, thus achieving even complex shapes, as well as tight joint fits. As a result, it is possible to construct rigid space frames far quicker (with reduced welding) in comparison with conventional construction processes. The machine is suitable for use on a broader spectrum of workpieces, including highly-reflective materials such as copper and brass.

Several features enable high-precision cutting of long materials, such as auto-centring and workpiece clamping, as well as various support units to prevent sagging during cut. Four chucks simultaneously travel on and rotate around the axis to avoid material swaying.
For further information www.mazakeu.co.uk