Automation system for lasers unveiled

LVD has introduced MOVit, a range of automation systems that includes TAS (Tower Automation System) and WAS (Warehouse Automation System) options for LVD Phoenix and Electra laser-cutting machines. MOVit systems also include LVD’s Compact Tower (CT-L), Flexible Automation (FA-L) and Load-Assist (LA).

MOVit TAS is a single or double tower storage system that can be integrated with up to two laser-cutting machines. This tower system offers 16 different configurations available for 3015, 4020 and 6020 laser machine formats.
Also new is MOVit WAS, which offers a custom number of towers beginning at a minimum of three, in single or double-row configurations. Each pallet has a capacity of 3 or 5 tonnes, and a stack height of 90 mm. Multiple laser-cutting machines can be connected to the system using integrated load/unload devices, while output stations can be added to deliver cut sheets to a sorting area or sorted parts to other machines such as press brakes. WAS is available for 3015 and 4020 laser machine formats.
Both TAS and WAS offer the option for unloading directly on the machine(s). Cut sheets are unloaded on a third table where parts can be sorted and made available for additional processing.
The automation systems feature highly customisable configurations that are designed to keep material flow continuous, production uninterrupted, and sheets and parts organised efficiently. Standard TAS and WAS configurations allow for
full lights-out production as finished sheets are returned to available storage.
For further information www.lvdgroup.com

Close Brothers makes new appointment

Close Brothers Asset Finance has appointed Andrew Bowyer to lead the vendor development programme for the Finance for Industry team. Bowyer has been tasked with actively targeting key equipment suppliers to be their finance partner of choice.

Photographed by Will McGregor

He has 20 years’ experience in asset finance, with the last six spent at a major French funder where he successfully grew both broker and vendor business in the industrial, commercial vehicles and construction sectors. Bowyer’s new title is national development manager.
For further information www.closeassetfinance.co.uk

Laser Cutting Co installs tube laser

The Laser Cutting Co (TLCC) has taken delivery of a new Trumpf TruLaser Tube 7000 at its Sheffield facility.

This customer-focused supplier of subcontract laser cutting services will use the machine, which is currently being commissioned, to achieve further growth as part of its progressive five-year plan. Moreover, with TLCC already producing flat sheet-metal ventilator parts as part of the fight against the COVID-19 pandemic, the new TruLaser Tube is helping the company bid competitively for tube-based parts needed for the same purpose.
“We’re heavily focussed on processing innovative tube design, so our investment in the Trumpf TruLaser Tube 7000 will further enhance our capability and capacity in this area,” says director Charlie Day. “Although we’re a subcontractor, our customer slogan is ‘your partner in production’, where we can add considerable value at the design stage. The Trumpf machine will support our efforts in this area, particularly with six-axis 3D cutting and the flow drill and tapping attachment.”
Smart Design Production is the value-added aspect of TLCC’s business, an initiative that has seen the company deliver production cost savings for customers of up to 50% in some instances. Although laser tube cutting can replace conventional machining processes such as drilling, sawing and milling, it is also now possible to perform threading operations in-cycle, replacing weak and time-consuming fixings such as nuts or rivets.
In the first machining step, the flow drill produces an extrusion that is followed by the cutting of a heavy-duty thread. Sensors monitor the process and alert the operator if a tool breaks, for example.
Advantages such as the flow drill will provide a competitive edge in many regards, not least when trying to win work required by the healthcare sector as it looks to boost capacity due to coronavirus.
For further information www.uk.trumpf.com

Automated Amada machines prompt growth

Birmingham-based Finish Architectural has used its investment in the latest automated punching and laser-cutting technology from Amada to double the size of its business over the past five years.

Finish Architectural, which generates turnover of circa £5.5m, manufactures products that include window cills and pods, copings, rain-screen systems, facade steel supports, steel bracketry, flashings, perforated sheet, punched art, louvre systems, and bespoke pressings – essentially any construction-related fabricated item.
“In 2015 we bought our first automated machine, and have doubled in size since then,” states operations director Terry Turner. “Automation removes manual input and provides a lot more control over our operational efficiency.”
The shift to automation began with the arrival of an Amada EM-ZR B servo-electric turret punch press that benefits from an ASLIII MP300/40 automated tower loading system and automatic part picker. Two years later, in 2017, an Amada LCG-AJ 4kW fibre laser-cutting machine was installed featuring an AS LUL automated load-unload system.
“These investments were purposely designed to upgrade our facility and bring automation online,” says Turner. “We knew that automation would unlock the potential growth we had in the business.”
As well as a host of aluminium parts, the laser cutter is also used to process mild steel sheet, sometimes up to 15 mm thick. The impact of the automated Amada machines on business at Finish Architectural cannot be overstated. In 2015, the company operated a single-shift pattern, but by 2018 had switched to 24-hour operations, with the machines running fully throughout the weekends.
“Amada have held our hand and been there every step of the way, to make sure that we develop and grow the business around the automated machines,” concludes Turner. “The Amada support has been fantastic from the start.”
For further information www.amada.eu

Next-generation taper angle control

Water Jet Sweden has launched Alphajet, the next generation of taper angle control (TAC) and perpendicular waterjet cutting.

Alphajet is mechatronics based on compact design with a fixed TCP point. According to the company, extraordinary cutting result are achieved with carefully selected machine elements and small precise movements at an angular accuracy within ±0.05 mm.
Alphajet features a compact design that means lower weight and less limitations on the work area. This factor is extra beneficial for those who want to arm their machine with more than one cutting tool. Users can fit up to four Alphajet systems on the same machine, thereby quadrupling the cutting capacity without compromising accuracy.
The less movement, the higher accuracy. This principle was one of the guidelines when designing Alphajet, which has a fixed TCP so that the machine’s X and Y axes do not need to move in order to handle TAC.
Alphajet also features a proprietary gearbox design. The 45-30-30° angles require very small movements in the A and B axes when cutting, while the choice to position the tool holder very low on the cutting head provides a low rotation point with small, more accurate movements. Alphajet has the ability to withstand a maximum angular compensation TAC up to ±13°, which the company says is the best on the market.
The mechatronic system is equipped with Fanuc absolute servomotors, thus no reference cycle needs to be run. These absolute motors are directly connected in a harmonic drivetrain to eliminate any mechanical sources of error, such as backlash and play.
No special CADCAM programs are required as IGEMS basic CAM waterjet modules already contain data for the most common materials.
For further information www.waterjetsweden.co.uk