A SIGNIFICANT BOOST FOR ENGINEERING AND SKILLS TRAINING IN WALES

An integral element of NPTC Group of Colleges’ investment programme to upgrade the capacity and capabilities of its two engineering departments (at Neath College and Newtown College) has been realised with a number of recent investments in new, high-performance manual machines from MACH Machine Tools.

MACH Machine Tools, part of the Vigilance Group, has, since 2012, supplied NPTC Group of Colleges (formerly Neath Port Talbot College and Coleg Powys) with over 30 new manual machines. The machines, comprising 17 MACH VS-1 and VS-1SP turret-type milling machines, 15 MACH L-1340 manual lathes and four MACH SB30 geared-head drilling machines (as well as a number of MACH double-ended grinders, MACH bandsaws and MACH linishing machines), have been delivered in phases, and installed over the 10-year period.

The latest arrivals, a significant investment package featuring seven MACH VS-1SP mills, nine MACH L-1340 lathes and two MACH SB30 drills, were installed at Neath and Newtown Campus facilities in March 2021. These machines deliver practical, relevant and Industry-required machining knowledge and skills to the colleges’ full-time and part-time engineering students. Notably, the investment also reflects NPTC’s commitment to create world-class engineering workshops at both campuses, and to help it raise its profile and further differentiate its course provision and learning pathways with key audiences that include young people, local and regional employers and the wider community.

While the 30+ machine tool investment is significant for NPTC and one that certainly reinforces its ‘Centre of Engineering Excellence’ status, it is also equally significant for MACH Machine Tools, and supports the company’s position as a proven technology provider to schools, colleges and universities.

The two engineering workshops at Neath and Newtown Colleges, through their recent MACH machine tool acquisitions, have become best-in-class reference sites for the company, where its considerable range of high-performance manual machines can be showcased to large and small engineering companies and component manufacturers in Wales.

Says David Andrew, CEO, Vigilance Group: “NPTC Group of Colleges is one of the largest further education providers in Wales. The engineering course provision – ranging from Level 1, 2 and 3 mechanical engineering full-time courses, through to its part-time HNC programmes of study – is popular with young people and adults alike. It is also well respected and highly regarded by local and regional employers who rely on NPTC to deliver the off-the-job training elements of their respective apprenticeship programmes.”

There is, and always has been, much debate in the UK – at national, regional and local levels – about making careers in engineering, and manufacturing in general, more attractive and appealing to young people. Running parallel to these discussions is a recognition, made more acute by the impact and effects of the pandemic – and by the ramifications of Brexit – that UK manufacturing needs to become more resilient, more productive and more competitive. However, a major stumbling block to achieving these objectives remains the perennial skills shortage issue, experienced by many, if not most, manufacturers and engineering companies in particular.

Explains Steve Welch, senior engineering lecturer Neath & Port Talbot College (NPTC Group): “We operate in a competitive environment where young people have a number of choices open to them at 16, 17, 18 and beyond. We clearly want, and need, to be attracting top talent into manufacturing and engineering on a macro level and, because we are an integral and important element of the education and training supply chain, we need to attract highly motivated and dedicated students on to our courses.

“It’s the same situation for local engineering and manufacturing companies in the region who, to ensure their long-term growth and prosperity, need access and the ability to recruit skilled staff,” he continues. “Critical to the decisions of young people, students and manufacturing companies, are the training facilities we have at our disposal.”

Upgrading the engineering workshop resources and capabilities at its Neath and Newtown college campus facilities is a never-ending process: a journey as opposed to a destination, so to speak. NPTC began its upgrade programme in 2012 and it has gathered pace ever since.

“We are committed to continuous improvement and have robust and proven procurement systems and processes in place, that ensure we meet our new technology investment objectives,” says Welch.

NPTC’s most recent investment package was made following the completion of an in-depth process where a number of machine tool suppliers were invited to tender for the new machine tool supply contract. MACH Machine Tools’ tender submission was successful for a number of reasons, including: quality, price and availability; the level of service and support available, including delivery and installation; and the strong and established partnership that exists between NPTC and MACH Machine Tools.

Explains Welch: “We have a good relationship with MACH Machine Tools that stretches back 10 years. With the latest tender, MACH Machine Tools submitted a competitive and favourable tender that represented real value and included a number of advantages that the other suppliers could not match.

“Continuing the investment in MACH machine tools means that all students have access to, and are taught on, the same, high-performance machines – a real benefit from both a teaching and learning perspective,” he continues. “In summary, MACH Machine Tools was able to, deliver, install and commission the new machine tools quickly and efficiently. And, it was this straightforward, efficient and seamless process from a single source supplier that really helped seal the deal.”

MACH VS-1 and VS-1SP turret-type milling machines have a small footprint and are equipped with large-capacity worktables and powerful spindles. They are built to exacting quality standards and deliver high accuracies, fast processing speeds, reliability and value, says MACH Machine Tools.

The MACH L-1340 lathes at the NPTC Group are compact machines equipped with quick-change tool posts and tailstocks, and feature anti-vibration and stress relieved beds, backlash eliminators and two-axis DROs. MACH SB30 geared-head drills feature height adjustable tables, powerful spindles and are renowned for their smooth and quit operation, reports the company.

Concludes Welch: “We are delighted with our latest MACH machines. They look the part and, as expected, they do the business too. Our relationship with MACH Machine Tools continues to go from strength to strength. Not only has the company supplied us with class-leading, competitively-priced equipment, it has also become actively involved in the wider operation of our engineering departments – supplying us with MACH-branded workwear for students and sponsoring our apprentice awards programme. It’s a true partnership.”
For further information www.machmt.co.uk

Rainford Precision expands team

As part of its continued growth strategy, Rainford Precision has expanded its team with the addition of a new technical sales and applications engineer. Jaison Toon will be responsible for sales and customer support in the Midlands and North regions of the UK, promoting the portfolio of Rainford Precision products and services. Serving an apprenticeship in the mid-1980s as a machinist and rapidly progressing to manage machine shops before entering sales and application engineering in the late 1990s, Toon has more than 30 years of expertise in the manufacturing sector.
For further information www.rainfordprecision.com

Igus acquires majority stake in robot firm

Motion plastics specialist Igus is investing in growing its low-cost automation activities by acquiring a majority stake in robot integrator Commonplace Robotics, based in Bissendorf near Osnabrück. Commonplace Robotics specialises in intuitive control and software, as well as power electronics for robotics, in the industrial and educational sectors. Both companies have worked together closely for six years and jointly developed the iRC robot control, which complements Igus’s low-cost kinematic parts (all of which are made of high-performance plastics).
For further information www.igus.co.uk

DMC wins local business award

The Digital Manufacturing Centre (DMC) has taken home gold in the Innovative Business category at this year’s Buckinghamshire Business Awards. The event, which took place at the Aylesbury Waterside Theatre, shines a spotlight on the region’s most inspiring companies.
Founded, built and opened during the height of the Covid-19 pandemic, the DMC has quickly established itself as a multi-technology additive manufacturing facility. The judges recognised these efforts, praising the team’s ambition and early success.

In a little over a year, the DMC has brought the future of connected digital manufacturing to the UK supply chain. It offers fully engineered solutions and part production to advanced industries, from aerospace, space and defence, through to automotive, motorsport, medical and energy.
For further information www.digitalmanufacturingcentre.com

Insert grinding when five axes is not enough

Glendower Cutting Tools has purchased a Rollomatic 630 XW six-axis CNC tool grinding machine that is now busy boosting the company’s production of cutting tool inserts. The ethos at Leicester-based Glendower, which is very much a specialist insert manufacturer, is to have complete in-house control over all manufacturing processes, as evidenced by the arrival of the Rollomatic 630 XW.

Dave Chattaway, Glendower’s chief engineer, welcomes the ability to program all special insert geometry from his office, with the machine currently busy producing special inserts in small batches of 10s, 20s and 30s. However, with production rising to over 40,000 inserts per month, it will not be long before the Rollomatic’s automatic part loader is used on larger batches of 1000 inserts or more.

Chattaway states that the 6th axis on the Rollomatic allows him to create very special forms that are not possible on machines with fewer axes, thus facilitating ‘one-hit’ production in a single set up, which saves a lot of time and brings higher accuracy than is possible when grinding special forms on two or three separate machines. The ability to program quickly and then manufacture small batch work has shortened lead times across the shop floor.

The Rollomatic 630XW can grind many kinds of cutting tools with a more complex geometry whereby its additional 6th A-axis, which is said to be unique within the industry, provides improved accuracy on ball-nose end mills or corner radii with a possibility to incline the grinding wheels by up to 45°. This capability avoids collisions, allows for easier programming, and makes it possible to machine demanding and highly precise geometric forms in a single operation. The UK and Ireland agent for Rollomatic is Advanced Grinding Solutions.
For further information www.advancedgrindingsolutions.co.uk