G&Y enters new dimension with MultiSwiss

Established in Eschert, Switzerland in 1964, family-owned G&Y Leuenberger SA came under new management in 2014 with family member Boris Leuenberger, a young and enthusiastic engineer, taking the reins. This period was a particularly troubled time for Swiss companies, and even though pressure remains today, it has to be noted that the company responded to the situation with significant investment in a new Tornos MultiSwiss 8×26 machine.

Tornos / Leuenberger SA
Machine Moderne – high-tech
©Meyerkangangi.com

Thanks to its flexible structure, the company processes orders ranging from 500 to several million parts with diameters from 1 to 65mm. Materials such as brass, steel, stainless steel, titanium and even plastics can be machined, and this shows the ability to adapt to the latest product developments and trends.
G&Y Leuenberger produces meticulously designed components that are used for the manufacture of luxury-brand products, including for the watchmaking and connector industries. By way of example, the company produces customised magnifiers for watchmakers.
“This is our sole finished product,” Boris Leuenberger emphasises. Invented in 1995 by the former managing director, Yves Leuenberger, the body and ring are made of aluminium, which makes the magnifier light and pleasant to wear. The range of colors and versions is virtually infinite; anodised and engraved models can be produced. They can even be used as high-end giveaways for any business active in the field of precision engineering.
Tornos / Leuenberger SA
Machine Moderne – high-tech
©Meyerkangangi.com

In 2017, the company decided to apply for ISO13485 certification to extend its range of activities and make G&Y’s expertise available to other sectors. Boris Leuenberger is convinced that the company’s production experience and ability to work with its customers will appeal to broader industry: “We specialise in solving problems and push the limits of machining. I would like to invite any company having machining problems to contact us as we are amenable to new challenges.”
The 45-employee business offers comprehensive services ranging from assembly to roller burnishing, polishing and anodising, as well as watch decoration.
“Our strength is being able to free our customers from the need of subcontracting,” says Leuenberger. “In particular, we offer logistics solutions of all types. Upon request, we can implement Kanban stocking, consignment stocking and on-call delivery.”
To achieve all this, G&Y Leuenberger has a plant list that includes the new Tornos MultiSwiss 8×26, 23 Tornos Deco and EvoDeco machines from 10 to 32 mm capacity, a Tornos SAS 16, two machining centres and 10 fixed-headstock turning machines.
Tornos / Leuenberger SA
Machine Moderne – high-tech
©Meyerkangangi.com

Alluding to the arrival of the MultiSwiss, Leuenberger says: “As a Swiss company, the economic environment we are operating in is rather complex. We compete with enterprises based in the Eurozone with a different cost structure. With the uncoupling of the Swiss Franc from the Euro in 2015, our prices rose 15% overnight. We had to tackle the crisis and reinvent ourselves. All these constraints brought us to utterly rethink our strategy; we were looking for a means that enabled us to quickly respond to peaks in demand, a means to accelerate our production and a means of making us competitive.
“And that’s how we came across the MultiSwiss 8×26 machine,” he continues. “Until then, our machine inventory consisted of single-spindle machines only. Of course, we could face demand peaks by using several Deco or EvoDeco machines, but this would be at the cost of the production schedule. Furthermore, with its eight spindles and multiple back-machining functions, the MultiSwiss 8×26 unites the productivity of up to eight machines while using minimum floor space.”
G&Y Leuenberger recognised that the MultiSwiss 8×26 is far more compact than competitor machines and does not need much more space than a single-spindle lathe designed for 20 mm diameter parts with an associated bar feeder.
“The machine is also extremely user-friendly,” says Leuenberger. “Programming is performed using TB-Deco software that we have been familiar with for many years. It can be set up in no time and is therefore not only profitable for large series runs but ideal when responding to urgent demands comprising several thousands of parts.”
“In terms of ergonomics, when entering the machining area, there is no need for the operator to worry about oil dripping on his head,” he adds. “What’s more, the tool holders are easy to install and everything is close at hand. The MultiSwiss can be set-up as quickly as a single-spindle lathe – only the replacement of the nine collets takes a bit more time, although adjustment from the front makes this comparatively easy.”
The fact that the MultiSwiss 8×26 makes multi-spindle technology available to users of single-spindle lathes certainly poses some challenges as the operator enters a new dimension. For instance, the wear of inserts is proportional to production output and chip management therefore becomes more important. However, hydrostatic technology within the MultiSwiss 8×26 is designed to offer a considerable reduction in insert wear.
“Moreover, we can now achieve surface finishes we never thought possible,” says Leuenberger. “The machine has an accessible machining area and is equipped with a conveyor that can efficiently discharge both long and short chips. With its low-, medium- and high-pressure pumps boasting a high flow rate, and its 2000 litre coolant tank that is heat-stabilised, the machine has the cooling capacity needed to tackle virtually all machining challenges.”
Leuenberger concludes: “It should also be noted that the Tornos service is simply excellent, especially with regards to the MultiSwiss 8×26. Commissioning the machine was easy and we feel that the technicians are fully receptive and ready to support us. They are doing an excellent job.”
For further information www.tornos.com

Siemens services digitalise machine tools

At EMO 2017 in Hanover, Siemens exhibited new and expanded digital and classic services with capabilities for identifying and exploiting additional productivity potential for machine tools. Machining companies can use the new ‘Digitalisation Check as a Service’ to create transparency of the digitalisation capability of their machine shops. With ‘Virtual Commissioning as a Service’, machine tool OEMs use a virtual twin to accelerate both commissioning and time-to-market.

Auf der EMO 2017 in Hannover stellt Siemens neue und erweiterte digitale und klassische Motion Control Services für die Werkzeugmaschinenbranche vor – mit neuen Möglichkeiten, zusätzliche Produktivitätspotenziale von Werkzeugmaschinen zu erkennen und auszuschöpfen.
At the EMO 2017 in Hannover, Siemens is exhibiting new and expanded digital and classic Services for the machine tool industry – with new capabilities for identifying and exploiting additional productivity potential for machine tools.

‘Digitalisation Check as a Service’ examines how well machines, control units and processes can be networked. With this service, the data of the control equipment in the machine shop is recorded and analysed on site. This is followed by a recommendation for the optimal connection strategy on the path toward digitalisation.
‘Virtual Commissioning as a Service’ shortens time-to-market by using a virtual twin, whereby real commissioning can be accelerated by up to 70%, says Siemens. Moreover, the mechanical development and electrical design departments can save time by co-operating in parallel rather than sequentially as previously. Before the real machine is built, its virtual twin is connected to the real control system, and the machine is commissioned virtually.
These retrofit services include new Sinumerik and Sinamics control and drive technology, workshop-oriented programming with ShopMill and ShopTurn, as well as mechanical overhauls when required. According to Siemens, customers benefit from reduced downtimes, fast machining cycles, a more reliable spare part supply, improved precision and quality, as well as simplified programming and operation.
For further information www.siemens.com

Mastercam integrates CoroPlus ToolLibrary

CNC Software Inc, developer of Mastercam, has announced the integration of Sandvik Coromant’s CoroPlus ToolLibrary into the new release of Mastercam 2018. The move allows users to save significant time searching for desired tools and building 3D tool assemblies that can be brought directly into Mastercam via the ISO 13399 data format.

Mastercam developers worked closely with Sandvik Coromant product management to let users import 3D tool assemblies directly into toolpath operations. Customers benefit from having the correct tooling for the material and type of machining operation, plus an accurate 3D model that can be used for visualisation and collision checking.
“In the past, customers had to search through thousands of catalogue pages and cross-reference multiple sources to create the tool assemblies needed to machine their parts,” says Dave Boucher, director of product at CNC Software. “Now, they can save significant time and effort by quickly searching and building 3D, virtual tool assemblies using the CoroPlus ToolLibrary interface, and import them directly into Mastercam when they program their parts.”
Pernilla Lindberg, product manager – process planning at Sandvik Coromant, adds: “The tool library solution allows you to put the different tool items together – for example a milling cutter, the inserts and the holder – and then have an accurate representation of the actual tool.”
For further information www.mastercam.com

Virtual machining simulation

Open Mind Technologies exhibited its NC code-based HyperMill Virtual Machining Centre machine simulation for the first time at EMO in Hanover last month. In addition, live machining demonstrations using the strategies provided by the HyperMill Maxx Machining performance package were presented, while the company also offered a first glimpse of its upcoming HyperMill 2018.1.

With HyperMill Virtual Machining Centre, Open Mind has developed a solution that uses the NC code after the post-processor run as the basis for simulations. This ensures that virtual machine movements correspond exactly to the motion of the real machine.
According to Open Mind, the HyperMill Maxx Machining performance package is able to help manufacturers achieve time savings of up to 90% during finishing and 75% during roughing. Visitors to the show were able to see live machining demonstrations and experience first-hand the potential for savings, especially with the five-axis tangent-plane machining strategy.
In HyperMill 2018.1, 2D contour milling based on the 3D model strategy will make it much easier to program vertical surfaces. The milling contour is generated automatically by selecting the perpendicular surfaces of the workpiece model.
For further information www.openmind-tech.com

Full steam ahead with Edgecam

Edgecam is helping a “toys for boys” manufacturer offer an important new service for model-making companies and private enthusiasts. And all within a few months of installing the software.

SONY DSC

Matlock-based 17d Miniatures produces a range of scaled working models of locomotives, carriages and wagons, for three miniature railway gauge systems: 5”, 7¼” and 10¼”. The company’s locomotives for the 5” gauge are a scale of one-twelfth, at around 6 ft long, growing to approximately 12 ft for the 10¼” gauge. All trains are “sit-on”, with enthusiasts actually able to get inside some of the bigger ones.
“A large number of hobbyists have spent 20 or 30 years making working steam engines in their sheds, and are now finding that time is against them as they’re getting older,” explains partner Tristan Dengate. “As a result, they’re now looking for as many components as possible to be machined for them – and Edgecam has given us the opportunity to say: yes, we can machine that for you at a sensible cost.
“The ability to move away from castings is changing how we work,” he continues. “Due to the speed of Edgecam, products can be machined from a solid block, which is far quicker even though there’s more material to remove. With the Waveform Roughing Strategy we’ve been able to triple feed rates and have the cutter going in considerably deeper than we could with traditional roughing.”
And now, after switching to Edgecam in early 2017, 17d is looking to apply these techniques to manufacturing components for model cars, boats, lorries and aircraft. This will be a natural progression for the business, as it already offers a subcontract machining service for other companies.
For further information www.edgecam.com