Beckwood Press Co has been awarded a contract by Diverse Metal Products (DMP) to manufacture a 2500-ton hydraulic forming press.

Scheduled for delivery later this year, the press will be used to make embossed heat exchanger plates in nuclear missile tubes for the US Navy.
The custom press will feature an eight-point square gib guidance system that is fully adjustable left-to-right and front-to-back to minimise lateral movement under load. The 1.2 x 1.65 m bed and ram bolsters will be machined to accommodate DMP’s existing tooling. Safety features include light curtains on the front opening, fixed polycarbonate guarding on the rear, and a UL-certified electrical enclosure.
Like every Beckwood press, DMP’s new machine includes several uptime-focused features. For instance, the structure is engineered for ‘infinite life’ using FEA software, while dual linear and pressure transducers offer reliability and redundancy. In addition, Beckwood’s proprietary PressLink module facilitates fast, complementary remote support.
“We are proud to support companies like DMP, who supply critical components to the US military,” says Josh Dixon, Beckwood’s director of sales and marketing. “Our unwavering commitment to engineering and manufacturing presses in the US results in safe, reliable machinery and gives every Beckwood customer a competitive advantage.”
“DMP is proud to partner with Beckwood on this project,” adds John Keith, one of DMP’s owners. “Selecting a US manufacturer to help us support the US Nuclear Navy was our number one objective. Beckwood has done what they said they would. We are excited to deploy this asset in the coming months.”
For further information www.beckwoodpress.com

IEF Werner says that its aiPRESS differs from other brands of servo press in that it features a torsion-resistant steel C-frame with precise ram guidance that absorbs transverse forces.

This capability ensures the drive chain remains rigid throughout the cycle to eliminate positioning errors. Now, this concept has been further developed to provide system designers and machine builders with a flexible servo-press module that can be integrated into manual workstations and automatic assembly lines.
These new aiPRESS JM modules are available in the UK from RARUK Automation in three sizes with press forces of 3, 15 and 36 kN, and strokes of 75, 125 and 175 mm respectively. Maximum speed is 150 mm per second, while repeat accuracy is <0.002 mm. Although the stroke of each model is fixed, where it starts and stops is fully controllable and it can therefore be adjusted to suit the application. The module can also be installed in any orientation (vertically, inverted or horizontally) and combined with turntables or sliding tables. A choice of mounting components is available to provide this flexibility. Integration into any machine control system is easily achieved via standard protocols, or the module can be specified with IEF Werner’s aiQ-CONTROL. This intelligent force path monitor measures position and force, and illustrates the pressing process graphically and monitors its course. Another option is aiLIGHT intelligent process area lighting, which supports set-up and operation by changing from white to blue and green, to signify the process step. A red light alerts the operator to a failure. The aiPRESS JM modules are especially suited to fully automated handling and assembly lines, for example, as a precision pressing or joining station in an IEF Werner posyART transport system (also available from RARUK Automation). For further information www.rarukautomation.com