Into the future with precision and innovation

In May 2024, Alfred Wagner Stahl-Technik & Zuschnitt GmbH took a significant step towards technological innovation and increased productivity by investing in an Element cutting machine from Messer Cutting Systems. Building on this success, the company decided to further modernise its machinery park. This time, the choice fell on the OmniMat from Messer Cutting Systems, a particularly robust cutting machine for complex applications.

“Our existing system has become outdated,” explains Christian Aufreiter, operations and project manager at Alfred Wagner Stahl-Technik & Zuschnitt. “Moreover, for the first time, we wanted to integrate a drilling unit into the cutting machine to enhance our productivity.”

After careful evaluation of market offerings, the company selected the OmniMat from Messer Cutting Systems for CNC oxy-fuel or plasma cutting. The machine is equipped with a drilling unit, a three-fold tool changer and four Alfa torches, enabling cuts up to 300 mm. The company selected this model for its modern technology, intuitive operation and

high precision.

“The OmniMat was the logical choice for us,” states explains Christine Wagner, the company’s managing director. “We already had an excellent experience with the first machine from Messer Cutting Systems, the Element. Its quality and Messer’s service convinced us.”

The OmniMat is a robust CNC cutting machine designed for demanding applications in metalworking. It offers working widths of up to 13 m and supports various cutting processes such as oxy-fuel, underwater or dry plasma cutting, as well as marking and drilling. The open OPC UA interface on the Global Control system allows easy integration into Industry 4.0 environments, enabling the efficient monitoring and control of machine processes.

More information https://uk.messer-cutting.com/

Bodor reports top sales position by volume

Bodor Laser, a specialist in laser equipment manufacturing, is celebrating its sixth consecutive year as the ‘Global No.1 Laser Cutting Machine Provider by Sales Volume’ as recognised by the Jinan International Machine Tool Show in China last month. Confirmed by independent data from Qianzhan Industry Research Institute, Bodor Laser says the achievement solidifies its position as the first Chinese laser equipment manufacturer to attain six years of consecutive global sales leadership.

This six-year reign at the top is not merely a numerical feat, but a reflection of 2190 days of dedication, meticulous craftsmanship and disruptive innovation that, according to Bodor Laser, have become synonymous with its brand. Rising from a market challenger to a major industry player, Bodor Laser has leveraged its “advanced intelligent manufacturing” capabilities to deliver “revolutionary value enhancement” to customers worldwide. Bodor reports that this strategic approach has effectively disrupted the long-standing dominance of international brands in the high-end laser cutting market.

Zhou Shanhua, SVP of China marketing at Bodor Laser, articulated the core pillars of the company’s sustained success during his address as “high-quality products, exceptional service and a global brand strategy”.

This integrated approach, he explained, allows Bodor Laser to address the diverse and evolving needs of customers across over 180 countries and regions.

A distinguished cohort of representatives from government, industry, academia and research convened to celebrate Bodor Laser’s achievement. Esteemed attendees included Sun Xitian (chairman of the Guangdong-Hong Kong-Macao Greater Bay Area Advanced Manufacturing Industry Alliance), Li Jijun (first-level researcher of Jinan Municipal Bureau of Industry and Information Technology, Yue Shuangrong (party secretary of robotics and the High-End Equipment Industry Chain), Ren Yanling, (secretary general of the Shandong Machinery Industry Association), and Dr Xu Wenqiang (president of the Qianzhan Industry Research Institute). 

More information www.bodor.com

Lantek partners Euromac in punching systems

Lantek has partnered with Euromac, an Italy-based specialist in combined punching and shearing machines, to deliver an integrated solution that the companies suggest will redefine sheet metal processing. The collaboration merges Euromac’s punching and shearing machines with Lantek’s automation and synchronisation software, offering customers a leap in productivity, cost savings and operational efficiency.

Euromac’s combined punching and shearing machine is capable of executing long cuts in a single stroke, reducing processing time and material consumption. Unlike traditional methods that require multiple impacts or high energy consumption, the company says this technology – based on Euromac’s XT model – delivers faster, more precise cuts with optimal material utilisation.

Beyond cutting performance, Lantek’s software integration takes automation to the next level, enabling fully autonomous production. Lantek’s palletisation system automatically organises and sorts cut pieces, ensuring seamless machine operation without manual intervention. This automation streamlines part stacking and classification based on specific orders, reducing manual handling and improving production flow.

Uninterrupted operation is another key advantage of this solution. Automated unloading ensures continuous machine operation, even during unattended shifts or overnight production, increasing overall productivity. The system’s flexibility allows it to adapt to different production needs with options such as the Gantry Stacker, which uses suction cups for handling and organising parts, or robotic solutions for more complex palletisation requirements.

This development has already been successfully implemented in manufacturing facilities in Italy, Germany and Spain, delivering notable gains in productivity and cost savings. The solution is also designed for seamless integration into fully autonomous production lines, combining punching, shearing and, optionally, automatic bending capabilities.

“Together, we’re shaping the future of digital manufacturing in the sheet metal industry,” states Francisco Pérez, OEM channel director at Lantek.

More information www.lantek.com

Bystronic wins the Swiss Technology Award

With its new ‘Intelligent Cutting Process’ (ICP) autonomy kit, Bystronic has won the Swiss Technology Award in the ‘Industry Innovation’ category. Numerous projects entered the competition but Bystronic came out on top with its autonomous laser cutting machine.

The Swiss Technology Award is Switzerland’s highest recognition for innovation and technology. Bystronic says that its innovative prowess is behind the award, where the potential of artificial intelligence (AI) has been recognised to solve customer problems.

The aim is to optimise and automate the cutting process and thus address key challenges in the metalworking market. These challenges include high personnel costs. Automating the programming, set-up and monitoring of the laser cutting machine significantly reduces personnel costs, as the parts no longer require reworking. 

Another challenge is high production costs. Here, the laser cutting machine minimises raw material consumption, waste and post-processing steps, all of which support cost savings. With regard to the shortage of skilled workers, automation of the cutting process reduces the need for highly qualified workers.

With this solution, Bystronic says it helps customers to produce more sustainably, efficiently and cost-effectively. They also benefit ecologically and economically thanks to a short amortisation period for the investment.

“With our new ICP feature we offer a semi-autonomous machine and have successfully established the first applications in the market,” says Andreas Lüdi, deputy head of pre-development. “To increase further the machine’s degree of autonomy, we’re working on controlling other process parameters in addition to speed. In the near future, we’ll make the product ready for series production.”

The Swiss Technology Award supports and promotes this culture of innovation. Every year, outstanding technology-based innovations and developments from start-ups, universities and established companies are honoured in three categories.

More information www.bystronic.com

Trumpf machine helps transform Bernabéu

Real Madrid is one of the world’s most successful football teams – and a visit to the club’s Santiago Bernabéu Stadium is a dream come true for many fans. The spectacular facade of the revamped Bernabéu contains thousands of stainless steel louvres, over half of which were fabricated by Lasercor with millimetre precision using a Trumpf TruLaser 5030 Fiber laser cutter. What made the task particularly challenging was that every louvre is different.

Lasercor’s 16,000 m² production site is home to 23 Trumpf machines, from a TruBend 5130 press brake and TruLaser 5030 Fiber laser cutter to a TruLaser Weld 5000 automated laser welding cell and TruMark Station 7000 laser marking system. The company employs 170 people and generate annual turnover in the region of €30m.

Using Trumpf machines, Lasercor has cut, bent, engraved and welded parts of all shapes and sizes for some 8000 customers. And now that list includes the world-famous Santiago Bernabéu Stadium, where the new roof alone required 8880 metal louvres, with a whole lot more needed for the facade.

The initial specifications stated that all – or at least many – of the louvres would be identical. But during the cutting process, it emerged that each louvre was slightly different, often by a matter of millimetres. And each one had to slot into position perfectly. There were also six different surfaces that were designed to reflect light in different ways.

Lasercor used a TruLaser 5030 Fiber laser cutter with a 12 kW power to precision-cut 4400 louvres, as well as parts for the north and east facades. The company spent 18 months working on the project. However, Lasercor worked so fast it was even able to support some other fabricators involved in the project.

“If one machine isn’t up to the job, then we look for another one; if the material isn’t good enough, we find a better option,” says Lasercor CEO Julián Jiménez Barroso. “None of our machines are more than four years old and we never stop investing.”

More information www.trumpf.com