Busbar coating project success

HV Wooding has secured new business and is investing in additional production capabilities as a result of a research collaboration with the Nuclear AMRC. Over the past year, the company has been working with materials and engineering researchers from the Nuclear AMRC and other parts of the University of Sheffield to improve the quality of busbars manufactured at its site in Hythe, Kent. The project, supported by Innovate UK through the Faraday Battery Challenge, aimed to develop a new powder coating process to improve the quality and performance of electric vehicle busbars.
For further information www.hvwooding.co.uk

Gühring launches stainless steel parting-off system

Gühring has expanded its grooving and parting-off to include a new grade with a blade width of 3 mm for parting-off stainless steel materials. The System 222 expansion adds to the company’s existing indexable inserts for steel materials. With two cutting edges and a length of 22 mm, the new indexable insert is suited to parting off all common bar diameters.
The enhanced series also offers an extensive range of clamping holders with and without an internal coolant facility.

Many production facilities are seeing an increase in demand for stainless steel in particular, notably in sectors that include medical, automotive and general mechanical engineering. With this rise in demand – and following the successful launch of its 3 mm indexable insert for steel machining – Gühring has therefore developed the new indexable insert for stainless steel materials. In series production, this insert is suitable for parting-off operations on turning centres with a bar-feed system. As parting-off is frequently the last application in a machining cycle, process reliability is critical. If the tool breaks, the finished component could be subject to damage at its point of highest value (after significant machining time). For this reason, it is important to use an insert with application-optimised geometry, material composition and coating.

In one customer machining example, a feed-rate increase from 0.06 to 0.08 mm resulted in a reduction in machining time using the same cutting speed. With a series run of 15,000 components, the customer made a time saving of more than five hours. Despite the higher feed rate, the Gühring solution created 40% more parts per insert edge with a 25% productivity gain.
For further information www.guhring.co.uk

Apprentices reach WorldSkills national finals

Four MTC Training apprentices have reached the national finals of the 2022 WorldSkills UK competition, which takes place in November. Two learners from the Advanced Manufacturing Training Centre and two from Oxfordshire Advanced Skills beat competition from across the country to qualify for the finals.

Jack Leonard and Omar Awaad, first-year apprentices at FANUC UK and Regent Engineers Leicester, are finalists in the Industrial Robotics competition, while second-year apprentices Darren Mitchard and Tony Yarinakis from the Science and Technology Facilities Council will compete in the CNC Milling final. All four are completing the Level 3 Engineering Technician Apprenticeship Standard delivered by MTC Training, which is part of the Manufacturing Technology Centre.
For further information www.the-mtc.org

Seco X-Head quick-change milling head system

To provide manufacturers with versatility and high value, Seco has launched its X-Head quick-change replaceable milling head system. With the new solution, users can quickly and easily change between various solid-carbide milling geometries and types to optimise milling operations while reducing manufacturing costs and tooling inventories.

The milling heads mount to a variety of available shank lengths for even greater versatility, with short and long-reach capability for a variety of overhang lengths. Head changes only require a simple turn of a wrench, eliminating the need to remove the holder from the machine to change the cutter. Users also eliminate the need to reset tool lengths thanks to a secure and reliable connection that provides exchange accuracies within 50 µm.

According to Gary Meyers, Seco’s product manager for solid milling, shops must often purchase many different end mills and holders to machine different features on a workpiece, adding higher project costs.

“The Seco X-Head quick-change replaceable milling head system adapts to various machining needs with a range of geometries and types but without additional holders,” he says.

With 194 types of available cutting heads, users can choose between different cutters for multiple operations, as well as between specific high-performance, versatile high-performance and universal-type geometries. Seco also offers metric and inch products for heads and shanks.
For further information www.secotools.com

Research ties may advance shipbuilding on the Clyde

Scottish and Australian researchers have struck a new agreement to strengthen collaboration on modern manufacturing methods that could be adapted to shipbuilding and marine operations underway in both hemispheres. An MoU between the University of Strathclyde in Glasgow – operator of the National Manufacturing Institute Scotland – Flinders University in Adelaide and BAE Systems is key to the establishment of the advanced manufacturing research exchange. This will include exploring digital tools in shipbuilding, spanning automation, simulation and materials, as well as welding and joining technologies.
For further information www.nmis.scot