Entry-level robot automates machine tending

Dutch firm Halter CNC Automation has introduced an entry-level machine tending cell for
loading and unloading. Availability in Great Britain is through sole agent 1st Machine Tool
Accessories.
Comprising a six-axis industrial robot, the Basic Pro offers a price-competitive automation
solution. With the manufacturer’s user-friendly touchscreen SmartControl, the changeover
time to start a new production process is only a few minutes. Furthermore, the operator
needs no prior experience of robot programming, which takes place while machining of the
previous parts is in progress.
The plug-and-play Halter Basic Pro can be supplied with new machines or retrofitted to
existing plant regardless of machine age and control type. Use of a floor-level, 270° laser
scanner provides a safety zone. The robot slows if the operator approaches and stops
immediately upon breaching the light curtain.
An adjustable air pressure supply is provided for the double gripper, which can have either
two or three fingers for holding raw material and finish-machined workpieces internally or
externally. It is possible to handle workpieces from 10 to 135 mm diameter or square up to
a maximum weight of 12 kg, including the gripper head. The grid plate holding the raw
material and finished parts is adjustable in height to suit the installation and can hold up to
188 workpieces if the locations are sized up to 20 mm, the number dropping to 14 parts as
the size reaches 135 mm.
Halter has more than 1000 installations worldwide feeding CNC lathes, machining centres,
deep-hole drilling machines, grinders and other machine tools, as well as CMMs. Nearly 95%
of customers across 25 countries, including two dozen or so in the UK, report a return on
investment within 5 to 18 months.
More information www.1mta.com

Green energy powers XYZ lathe purchase

Fletcher Moorland, a Stoke-based company that repairs and refurbishes motors, pumps,
gearboxes and fans, has purchased an XYZ RLX 780 flat-bed CNC lathe with ProtoTRAK RLX
control as part of efforts to expand services for its growing customer base.
Says third-generation managing director Matt Fletcher: “We traditionally worked on sub 1
MW motors but, with advances in wind turbines, we’re now seeing repairs required on
equipment up to 2.5 MW. These machines, which weigh around 10 tons, have bigger rotors
and end shields, and we didn’t have a machine to process these larger parts.”
The process of acquiring a large-capacity lathe involved researching the market, which
culminated in two visits to XYZ’s Midlands Technical Centre in Nuneaton.

Electrical-mechanical workshop Manager Matt Sparkes says: “Demonstrations from XYZ’s
area sales manager gave us the confidence that the RLX 780 was the right fit in terms of
machine size and capacity. After seeing the ProtoTRAK RLX control, used both manually and
in CNC modes, we knew it was the best solution for our workshop.”
With shafts and rotors increasing in size, Fletcher Moorland is already benefiting from the
purchase of the XYZ RLX 780.
“Its 160 mm diameter spindle bore is advantageous, especially when we recently machined
a batch of conveyor rollers,” explains Sparkes. “The additional fixed steady we purchased is
also proving its worth.”
In a closing remark, Sparkes says: “We really feel that the ProtoTRAK control is the way
forward. Its ease of use and flexibility aligns with our processes, and we see it enabling us to
produce one-offs quickly and efficiently using the conversational format that the control
provides.”
More information www.xyzmachinetools.com

ANTICIPATION BUILDING FAST FOR SOUTHERN MANUFACTURING & ELECTRONICS EXHIBITION 2025

There is much anticipation in the manufacturing community in advance of the imminent
Southern Manufacturing & Electronics 2025 trade fair, which will open its doors on 4-6
February 2025 at the Farnborough International Exhibition & Conference Centre. Cutting-
edge technology from across the mechanical engineering and electrical/electronic spectrum
in approximately equal measure awaits visitors from the UK, Ireland, mainland Europe and
further afield. If previous years are anything to go, footfall will be well in excess of 9000.
With more than 500 stands booked for the first time, the show is a sell-out again. The new
event owner, Easyfairs, is keen to point out that the larger number of exhibitors will create
an even more dynamic and informative environment for visitors, allowing them to explore a
greater variety of products, services and technologies relevant to their industry, and to
compare additional options in search of the best solutions. Extra participants also means
more potential connections with industry professionals and suppliers, maybe sparking new,
creative ideas and leading to valuable business partnerships and networking opportunities.
Generally considered to be the largest and most comprehensive annual industrial exposition
in the UK, Southern Manufacturing moved to its present location in 2008 and was the first
to be held in the new, world-class Farnborough centre when it was built a decade later.
Since its inauguration in 1997, the event has grown from a small gathering of engineering
firms in the south of England into one of international significance.
Today, the show is important enough to attract big-name manufacturers, but is also freely
accessible to SMEs and smaller vendors due to the organiser’s open access policy that
discourages larger firms from dominating the space. Testament to its effectiveness as a
place to do business, or simply to research what is currently available, is the high rate of
repeat bookings. Many participants are regular returnees and some have been with the
show since it started.
A truly international cross section of machine tool companies will be there to vaunt their
latest production platforms and software. Ajax Machine Tools, for instance, will offer
everything from manual mills and lathes to high-speed machining centres and multi-axis,
twin-spindle, driven-tool lathes, as well as surface, cylindrical and bench grinding machines
plus bench, pillar and radial drills.
Colchester Machine Tool Solutions is set to demonstrate the compact Storm VL-550 vertical
machining centre (VMC) with linear guideways and the Tornado SL25 MSY CNC lathe with
sub-spindle and Y-axis turret movement, as well as the Lightning Class 1 permanent laser
marker and Pratt Burnerd manual and power chucks.

Haas Automation will shine its spotlight a UMC-500 five-axis VMC equipped with a robotic
pallet loader for high-mix, low-volume production, and another 40-taper machine, the Super
Mini Mill. The Super Mini Mill is suitable for schools and start-ups as a first step into CNC
machining, or for shops needing a second-op machine or an additional spindle where space
is limited.
Hurco will use the event to stress the ability of its machines to produce one-offs and small
batches efficiently and precisely, thanks in part to its proprietary Max 5 control. Solid Model
Import is a recent innovation that allows conversational programs to be created directly
from an STP file.
On the Matsuura stand will be the new MX-520 PC4, a five-axis VMC with integrated four-
pallet changer for unattended running. Mills CNC, which sells DN Solutions and Zayer
machine tools, will have a multi-tasking, large-bore, mill-turn machine from the former
principal on display. Ward CNC, which represents Hyundai-Wia, Hartford, Soraluce,
Takisawa, Hankook and Gurutzpe, will stress the vast range and affordability of its offerings.
Unison will promote its recently-introduced dual-stack, hybrid tube benders, which combine
robustness, precise all-electric control and hydraulic operation. The firm also offers Nukon
fibre laser cutting machines.
XYZ is set to emphasise the importance of robust machine build, thermal stability and
machining capability. In XYZ machine, these attributes combine with highly capable control
systems, namely ProtoTRAK and Siemens, making the machines ideal for prototype and low-
volume production.
Yamazaki Mazak will be cutting components on its new HQR-200/3 NEO turning centre, a
twin-spindle, three-turret model optimised for efficient turning, milling and drilling in a
single set up. It is the latest Mazak machine to be engineered in alignment with the
manufacturer’s Go Green strategy for reduced environmental impact. The new Mazatrol
SmoothG3 CNC featuring three channels intuitively helps operators optimise tool paths,
reduce unnecessary tool changes, balance machining time on each turret and prevent
collisions.
There will also be automation, work holding and tooling specialists at the show, as well as a
wealth of additive manufacturing machine platforms, consumables and bureau services,
plus conventional machining and sheet metalworking subcontractors.
On the electronics side, IC and PCB design and production will feature alongside box-build
services, through to full contract electronics manufacture, cables, connectors, mechatronics
assembly, and electro-mechanical components and systems. Test, inspection and
measurement serving all industry sectors will be in evidence, as will production planning
systems, engineering and business software, and other more general products and services
essential for the smooth running of factories.
Alongside the exhibition, over the three days visitors will be able to take advantage of an
extensive programme of free technical seminars covering a wide range of topics to give

visitors valuable learning opportunities, with a particular focus on the technical, managerial
and environmental issues facing manufacturers today.
The Institute for Interconnecting and Packaging Electronic Circuits (IPC) hand soldering
competition returns in 2025, as does AutoAero, a specialist thread that runs through the
main programme concentrating on matters important to automotive and aerospace
engineering. Both sectors contribute billions of pounds to the UK economy and support
numerous industries and businesses in their supply chains.
There is free car parking at the Farnborough site, which is well served by road and public
transport links. A regular, complimentary bus service runs between the two local railway
stations and the showground. Admission to the exhibition is also free.
Register at www.bit.ly/40C3Dlk

PMT Gamma arms now available in UK

The PMT Gamma series of portable measurement arms tackles the practical challenges faced by businesses across various industries. Designed for usability, efficiency and flexibility, the Gamma series builds on the success of the Alpha series, delivering enhanced functionality for complex measurement tasks. As the UK’s official supplier of PMT products, Manchester Metrology is proud to offer this new solution to businesses across the country.

The Gamma series arm features a dual-suspension support structure, offering enhanced stability and usability. Designed with the world’s first external decoupling and built-in balancing mechanism, the Gamma arm delivers optimal function, flexibility, reduced joint loads and extended standby time, reports Manchester Metrology. Its lightweight aerospace-grade carbon-fibre build makes it a reliable and portable choice for both on-site and in-house applications across various industries.

Available in three configurations – Gamma P (flagship), Gamma M (standard) and Gamma E (economic) – means options are available to meet various requirements and budgets

The force-isolation design refers to the mechanism that separates the hand grip from the scanning head on the Gamma arm, effectively decoupling holding pressure from the gravity of the scanning head. This approach ensures greater scanning accuracy and stability, especially for complex tasks.

The optional Gamma blue laser scanner enhances the series with its optimised optical design, ensuring more stable scanning precision. It enables accurate measurement in complex usage scenarios, addressing all required features and helping to overcome the bottlenecks that traditional contact probes face, such as measuring the dimensions of large, special-shaped workpieces, while maintaining optimal function.

Another option is the PMT Gamma eight-axis rotary worktable, a complete rotary axis that connects directly with the Gamma seven-axis arm. It provides a fully enclosed, high-accuracy add-on axis that saves time and effort during hardware set up.

More information www.manchester-metrology.co.uk

Carfulan to show at Southern Manufacturing

The Carfulan Group is exhibiting at Southern Manufacturing 2025, showcasing a suite of cutting-edge technologies designed to enhance manufacturing processes. The event, running on 4-6 February at the Farnborough International Exhibition Centre, is a major UK showcase for the latest in manufacturing solutions.

At the Carfulan Group stand, visitors will experience live demonstrations of machinery and software from the group’s portfolio of brands. These include multi-sensor measurement systems from OGP UK, tool presetting and inspection solutions from Zoller UK, and turned part and optical shop-floor inspection from ViciVision UK. The integration of these technologies provides manufacturers with a comprehensive toolkit to enhance productivity, quality and efficiency across all stages of production.

Rob Thompson, group sales director, says: “We’re excited to bring Carfulan Group’s diverse and innovative solutions to Southern Manufacturing 2025. Our focus is on helping manufacturers push the boundaries of what’s possible by embracing new advances. Whether you’re looking to improve quality control, reduce lead times or innovate with new technologies, we have the expertise and solutions to support your goals.”

The Carfulan Group’s team of experts will be available throughout the event to discuss specific challenges, provide insights into the company’s offerings and demonstrate how the latest technologies can deliver game-changing results for businesses of all sizes.

“Don’t miss your chance to explore the latest advancements in manufacturing technology,” says Thompson. “Visit our stand [L240] at Southern Manufacturing 2025 and discover how to unlock your production’s full potential.” 

More information www.carfulan.com